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China high quality Portable Home Improvement Silent 24L/25L 550W/750W Oil-Free Air Compressor air compressor parts

Product Description

   Technical  parameter
Model

Horsepower

(KW/HP)

Voltage

(V/Hz)

Exhaust Volume

(L/min)

Tank

(L)

Noise

(dB)

Weight

(kg)

Meas

(cm)

YM550-25L 0.55/0.75 220/50 110 25 ≤58 20 55*25*54

YUNMEI 25L CE Direct Driven Oil-free Air Compressor
Equipped with pressure gauge, quick connect air outlet, safety valve, on/off switch.
Fully automatic control system aims at operation convenience, safety and reliability.
CE, ROHS certificated.

YUNMEI is a professional company that develops, produces, and sells silent oil-free air compressors, belt-driven air compressors,direct-driveb , refrigerated and and pumps.

Our annual output value reaches 100 million yuan ,The products sell well all over the country and are exported to Southeast Asia, Italy,Czech Republic, Germany, UK, Poland,

the United States, the United Kingdom, the Middle East, South America, Africa and some other countries. 

Main Features

1.Heavy cast iron body: heavy load, long stroke, low fuel consumption, low noise

2.Cylinder: made of high-grade cast iron, strength, good lubricity, wall by the fine honing, wear-resistant, durable

3.Piston ring: good elasticity, excellent wear resistance, low oil consumption, not easy to make the valve group carbon deposition and loss of oil to burn the crankshaft and connecting rod.

4.The crankshaft, connecting rod, piston: well balanced, wear resistance, high strength, smooth running balance.

5.High reliable and durable valve; strong aluminum alloy body, light and heat.

6.The motor provides reliable power, low voltage startup and running performance strong fan cooled motor and body; special shock proof design.

7.Double nozzles, were used to direct the exhaust and pressure exhaust; pressure switch with push button, safe and convenient

8.Oil free,silent,protect-environment,suitable for dental use.

After-sales Service: One Year
Warranty: One Year
Lubrication Style: Oil-free
Samples:
US$ 100/Box
1 Box(Min.Order)

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Order Sample

white color
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

How are air compressors employed in the mining industry?

Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:

1. Exploration and Drilling:

Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.

2. Ventilation and Air Quality Control:

Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.

3. Material Conveyance:

In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.

4. Dust Suppression:

Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.

5. Instrumentation and Control:

Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.

6. Explosive Applications:

In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.

7. Maintenance and Repair:

Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.

It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.

By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China high quality Portable Home Improvement Silent 24L/25L 550W/750W Oil-Free Air Compressor   air compressor partsChina high quality Portable Home Improvement Silent 24L/25L 550W/750W Oil-Free Air Compressor   air compressor parts
editor by CX 2023-12-01

China OEM High Efficient Air Compressor for Hydrogen Fuel Cell Oil Free air compressor for sale

Product Description

Product Description

Pressurized oil-free centrifugal air compressor

The fuel cell air compressor is mainly used in the fuel cell air circuit to compress the external gas to obtain a suitable inlet pressure and flow rate for the operation of the stack.Oil free air compressors have the following advantages: 1. The oil-free air compressor adopts small cylinders, with a smaller volume and more compact structure; 2. The oil-free air compressor has excellent balance performance and does not require too many parts; 3. Low vibration, but high operating efficiency; 4. The oil-free silent design is used in the design of oil-free air compressors, which will not produce excessive noise during long-term operation; 5. Unmanned duty can be achieved during the work process; 6. The design of oil-free air compressors intentionally avoids excessive components, so they do not require a lot of manpower and material resources for maintenance and upkeep.

 

Product Parameters

Pressurized oil-free centrifugal air compressor

model XT-FCC160 XT-FCC300 XT-FCC300S XT-FCC300P
Rated
voltage Ratio(PR)
2.5 2.5 2.5 2.8
Flow (g/s) 58 108 108 97
Air compressor
 work rate( KW)
9 <15 <15 15.94
Matching system power (KW) 30-50 50-100 50-100 50-100
Intake
air temperature ºC
-30-45ºC -30-45ºC -30-45ºC -30-45ºC
voltage ( VDC) 450-750 450-750 450-750 450-750
Start/stop
Life (times)
>100000 >100000 >100000 >100000

Company Profile

HangZhou Sinopower Technologies Co., Ltd. develops and distributes various products in the hydrogen energy industry chain, including but not limited to hydrogen production, hydrogen storage, hydrogen supply, stacks and BOP parts, fuel cell system assemblies, fuel cell vehicles, etc. We have an experienced professional technical research and development team, which can provide professional services from product selection and matching, system design, product customization development and technical support. We provide hydrogen fuel cell design and R&D services and finished hydrogen fuel cell products for mainstream forklift companies in China. We have experience in stack integration and packaging services and are well received by customers at home and abroad.
 

 

Packaging & Shipping

The packaging of the items is strong and intact, avoiding breakage, leakage, and loss during the shipping process; avoiding damage to the internal items caused by external climate changes.Customize packaging according to the actual product to ensure that the product arrives at the customer’s designated place without damage.

Our Advantages

 

FAQ

1. who are we?
We are based in ZheJiang , China, start from 2011,sell to Southeast Asia,North America,Eastern Europe,South Asia.

2.Can you customize the rated power or voltage?
Yes, customizing products is acceptable.

3.Can your company provide whole system(fuel cell, Hydrogen production, hydrogen storage, hydrogen supply system)?
Yes, we can provide necessary accessories accordingly.

4. why should you buy from us not from other suppliers?
We have an experienced professional technical research and development team. Control system matching ability/R&D and quality control ability. Price advantage brought by supply chain integration capabilities.

 

5,What is your terms of payment?
We accept payment by Paypal, Alibaba, T/T, L/C,etc.. for bulk order, we charge 50% before production and remaining balance payment before shipment.

 

After-sales Service: Available
Warranty: 1year
Installation Type: Stationary Type
Samples:
US$ 1469/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

In which industries are air compressors widely used?

Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:

1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.

2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.

3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.

4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.

5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.

6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.

7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.

8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.

9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.

These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.

China OEM High Efficient Air Compressor for Hydrogen Fuel Cell Oil Free   air compressor for saleChina OEM High Efficient Air Compressor for Hydrogen Fuel Cell Oil Free   air compressor for sale
editor by CX 2023-11-30

China Hot selling 60m3/Hr High Pressure Piston Oxygen Booster Compressor 5-20MPa Adjustable Air and Water Cooling manufacturer

Product Description

Oxygen supercharger is a kind of mechanical equipment. The working pressure range is large, and different types of supercharger can be used to obtain different pressure areas, and the input pressure and output pressure can be adjusted accordingly. It can reach extremely high pressure, gas 90MPa.

Oxygen booster

Oxygen booster

(1) The working pressure range is large, and different types of supercharger can be used to obtain different pressure areas.

Adjust the input pressure and the output pressure accordingly. It can reach extremely high pressure, gas 90MPa

(2) the flow range is wide, for all types of pump only 0.1kg air pressure can work smoothly, at this time to obtain the minimum flow, adjust

Different flow rates can be obtained after air intake.

(3) easy to control, from simple manual control to complete automatic control can meet the requirements.

(4) Automatic restart. No matter what causes the pressure drop in the pressure retaining loop, it will automatically restart to supplement the leakage pressure

Force, keep the loop pressure constant.

(5) Safe operation, gas driven, no arc and spark, can be used in dangerous occasions.

(6) The maximum energy saving can be up to 70%, because maintaining pressure does not consume any energy.
OIL FREE OILLESS HIGH PRESSURE RECIPROCATING COMPRESSOR ,
ADVANTAGE:
1.TOTALLY 100% OIL FREE,NO NEED OIL
2.SUITABLE FOR OXYGEN,HYDROGEN,NITROGEN,HELIUM,ARGON,CNG AND SPECIAL GAS
3.NO POLLUTION ,KEEP SAME PURITY TO INLET GAS 
4.RELIABLE AND TOP QUALITY
5.TOP COST PERFORMANCE,LOW MAINTENANCE COST AND EASY TO BE OPERATIONAL, ONLY NEED TO BE CHANGE PISTON RING
6.4000 HOURS PISTON RING WORKING LIFE,1500-200O HOURS WORKING LIFE FOR FINAL STAGE RING
7.TOP BRAND MOTOR,AND CAN BE SPECIAL POINTED ,LIKE SIMENSE BRAND 
8.SUPPLY JAPAN MARKET,QUALITY APPROVAL BY JAPAN STRICKLY SYSTEM
9.CE APPROVAL

Advantage
Oil-Free
Our Oxygen Compressor/Booster is completely oil-free and does not use any lubricating oil. The cylinder is made of stainless steel with oil-free design. The guide ring, piston ring and piston rod packing are all made of self-lubricating material, with 100% oil-free lubrication. All this assures that oxygen is clean and pollution-free. High temperature resistant grease lubrication is adopted for bearing parts, which will not contact with compression medium, avoid gas pollution during compression process, to ensure gas purity. It was controlled by the microcomputer controller, it has the functions of high exhaust temperature, low intake pressure and high exhaust pressure with alarm shutdown, high automation level, and more reliable operation.
Working Speed 
Our Oxygen Compressor/Booster’s working speed is very slow, usually 200-400rpm, which is suitable for 24 hours of continuous working conditions.
Selection
We can configure data remote display and remote control according to customer’s requirement.
Our Oxygen Compressor/Booster can be used in hospital oxygen centers to increase the pressure of oxygen lines in rooms, and to boost oxygen and fill cylinders. It can also be used for industrial acetylene combustion cutting, waste steel cutting in steel works, supporting boiler oxygen combustion, and circulating the steam oxygen in low
temperature liquid oxygen tank to the tank for various working conditions.
Pressure Range
Oil-free low pressure Oxygen Compressor/Booster, could be used in industrial boiler combustion support, hospital centralized oxygen supply booster, and other fields. The pressure ranging is from 0.2~3bar to 10bar-15barg.

 
Application
Oil-free high pressure Oxygen Compressor/Booster, could be used for high pressure oxygen bottle filling, so as to facilitate the oxygen storage and transport. According to the customers’ demand, the filling pressure is divided into 15mpa, 20mpa, and up to 30mpa. The filling is flow from 1Nm3/h to 300Nm3/h, especially suitable for the filling of PSA oxygen generator. It has characteristics of clean, totally oil-free, simple operation, reliable quality, low speed, and low noise. The Compressor/Booster could be working in continuous working conditions for a long time, which is the best choice of oxygen compressor.
 
Cooling Way
Oxygen Compressor/Booster, according to the cooling way, can be divided into air cooled and water cooled, customers can choose from it according to the actual local situation.

After-sales Service: 24hours
Warranty: 1year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Angular
Customization:
Available

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air compressor

How are air compressors utilized in pharmaceutical manufacturing?

Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

1. Manufacturing Processes:

Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

2. Instrumentation and Control Systems:

Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

3. Packaging and Filling:

Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

4. Cleanroom Environments:

Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

5. Laboratory Applications:

In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

6. HVAC Systems:

Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China Hot selling 60m3/Hr High Pressure Piston Oxygen Booster Compressor 5-20MPa Adjustable Air and Water Cooling   manufacturer China Hot selling 60m3/Hr High Pressure Piston Oxygen Booster Compressor 5-20MPa Adjustable Air and Water Cooling   manufacturer
editor by CX 2023-11-17

China high quality 5HP 10HP 15HP 20HP 30HP 40HP 75HP 100HP Quality Electric Industrial Compressors Screw Air Compressor Machine Prices air compressor CHINAMFG freight

Product Description

ZheJiang Xihu (West Lake) Dis. specializes in the R&D, manufacturing, sales and after sales service of compressors, which include oil-free air compressors, oil-injected air compressor and air end, special gas compressors and post-processing equipment etc, under the brand name “Xihu (West Lake) Dis.r”, “OFAC” . 

Product Features

*Efficient permanent magnet synchronous motor using high-performance NdFeb permanent magnet, 120ºC without loss of magnetic. Through the magnetic field and magnetic force generated by the AC voltage related to the stator coil, the rotor generates rotation, low speed and high efficiency.

*Advanced level of integrated host design. High efficiency, low speed, low noise, low energy consumption, low maintenance cost, reliable stability and usability. Adopt the embedded integrated shaft directly connected structure, compact structure, high transmission efficiency.

*Large capacity oil and gas separator, coupled with sophisticated oil and gas separation elements and gas, liquid filtration elements, with 3 times oil and gas separation, to ensure the quality of compressed air.

*Intake valve plate adopts international advanced technology, coupled with reasonable noise reduction design, intake valve adjustment range 0-100% easy to adjust, small pressure loss, long life.

*High efficiency cooler adopts large heat exchange area design, improve cooling efficiency, effectively imitation machine high temperature, anti-corrosion treatment of the inner wall, the use of more severe mining, prolong the service life.

TECHNICAL DATA—-OIL INJECTED SERIES
 
Model Power Pressure (bar) Air Flow (m3/min) Noise Level dBA Outlet Pipe Diameter Dimension LxWxH (mm)
BO-7.5 7.5kw 10hp 7 1.2 66±2 G 1/2″ 800*700*930
8 1.1
10 0.95
12 1.8
BO-11 11kw 15hp 7 1.65 68±2 G 3/4″ 950*750*1250
8 1.5
10 1.3
12 1.1
BO-15 15kw 20hp 7 2.5
8 2.3
10 2.1
12 1.9
BO-18.5D 18.5kw 25hp 7 3.2 G 1″ 1380*850*1160
8 3.0
10 2.7
12 2.4
BO-22D 22kw 30hp 7 3.8
8 3.6
10 3.2
12 2.7
BO-30D 30kw 40hp 7 5.3
8 5.0
10 4.5
12 4.0
BO-37D 37kw 50hp 7 6.8 G 1-1/2″ 1500*1000*1330
8 6.2
10 5.6
12 5.0
BO-45D 45kw 60hp 7 7.4 72±2
8 7.0
10 6.2
12 5.6
BO-55D 55kw 75hp 7 10.0 G 2″ 1900*1250*1570
8 9.6
10 8.5
12 7.6
BO-75D 75kw 100hp 7 13.4
8 12.6
10 11.2
12 10.0
BO-90D 90kw 125hp 7 16.2
8 15.0
10 13.8
12 12.3
BO-110D 110kw 150hp 7 21.0 G 2-1/2″ 2500*1470*1840
8 19.8
10 17.4
12 14.8
BO-132D 132kw 175hp 7 24.5 75±2
8 23.2
10 20.5
12 17.4
BO-160D 160kw 220hp 7 28.7
8 27.6
10 24.6
12 21.5
BO-185D 185kw 250hp 7 32.0 DN85 3150*1980*2150
8 30.4
10 27.4
12 24.8
BO-220D 220kw 300hp 7 36.0 82±2
8 34.3
10 30.2
12 27.7
BO-250D 250kw 350hp 7 42.0
8 40.5
10 38.2
12 34.5
BO-315D 315kw 430hp 7 51.0
8 50.2
10 44.5
12 39.5
BO-355D 355kw 480hp 7 64.0 84±2 DN100
8 61
10 56.5
12 49.0
BO-400D 400kw 545hp 7 71.2
8 68.1
10 62.8
12 62.2

 

TECHNICAL DATA
 
Model Power Pressure (bar) Air Flow (m3/min) Noise Level dBA Outlet Size Weight (kgs) Lubricating Water(L) Filter Element (B)-(Z) Dimension LxWxH (mm)
OF-7.5F 7.5kw 10hp 8 1.0 60 RP 3/4 400 22 (25cm) 1 1000*720*1050
OF-11F 11kw 15hp 8 1.6 63 460 1156*845*1250
OF-15F 15kw 20hp 8 2.5 65 RP 1 620 28 (50cm) 1 1306*945*1260
OF-18F 18.5kw 25hp 8 3.0 67 750 33 1520*1060*1390
OF-22F 22kw 30hp 8 3.6 68 840 33 1520*1060*1390
OF-30F 30kw 40hp 8 5.0 69 RP 11/4 1050 66 (25cm) 5 1760*1160*1490
OF-37F 37kw 50hp 8 6.2 71 1100 1760*1160*1490
OF-45S 45kw 60hp 8 7.3 74 RP 11/2 1050 88 1760*1160*1490
OF-45F 45kw 60hp 8 7.3 74 1200 1760*1160*1490
OF-55S 55kw 75hp 8 10 74 RP 2 1250 110 (50cm) 5 1900*1250*1361
OF-55F 55kw 75hp 8 10 74 2200 (50cm) 7 2350*1250*1880
OF-75S 75kw 100hp 8 13 75 1650 (50cm) 5 1900*1250*1361
OF-75F 75kw 100hp 8 13 75 2500 (50cm) 7 2550*1620*1880
OF-90S 90kw 125hp 8 15 76 2050 (50cm) 5 1900*1250*1361
OF-90F 90kw 125hp 8 15 76 2650 (50cm) 7 2550*1620*1880
OF-110S 110kw 150hp 8 20 78 DN 65 2550 130 (50cm) 12 2200*1600*1735
OF-110F 110kw 150hp 8 20 78 3500 130 3000*1700*2250
OF-132S 132kw 175hp 8 23 80 2700 130 2200*1600*2250
OF-160S 160kw 220hp 8 26 82 2900 165 2200*1600*2250
OF-185S 185kw 250hp 8 30 83 DN 100 3300 180 (50cm) 22 2860*1800*1945
OF-200S 200kw 270hp 8 33 83 3500 2860*1800*1945
OF-220S 220kw 300hp 8 36 85 4500 2860*2000*2300
OF-250S 250kw 340hp 8 40 85 4700 2860*2000*2300
OF-315S 315kw 480hp 8 50 90 5000 2860*2000*2300

 F– air cooling method     S– water cooling method

                           

FAQ

Q1: Warranty terms of your machine?
A1: Two year warranty for the machine and technical support according to your needs.

Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.

Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case. Rcommend wooden box.

Q4: Can you use our brand?
A4: Yes, OEM is available.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products. 380V 50HZ we can delivery the goods within 3-15 days. Other  voltage or other color we will delivery within 30-45 days.

Q6: How Many Staff Are There In your Factory?
A6: About 100.
 
Q7: What’s your factory’s production capacity?
A7: About 550-650 units per month.

Q8: What the exactly address of your factory?
A8: Our first workshop located in HangZhou, ZheJiang , second workshop located in HangZhou, ZheJiang ,  China.

 

After-sales Service: Online Support
Warranty: 1 Year
Lubrication Style: Lubricated
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

air compressor

In which industries are air compressors widely used?

Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:

1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.

2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.

3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.

4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.

5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.

6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.

7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.

8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.

9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.

These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.

China high quality 5HP 10HP 15HP 20HP 30HP 40HP 75HP 100HP Quality Electric Industrial Compressors Screw Air Compressor Machine Prices   air compressor CHINAMFG freightChina high quality 5HP 10HP 15HP 20HP 30HP 40HP 75HP 100HP Quality Electric Industrial Compressors Screw Air Compressor Machine Prices   air compressor CHINAMFG freight
editor by CX 2023-11-11

China Professional High Power 2105 Power Cylinder 300 Liters Super Industrial Air Pumps Belt Air Compressor Holly Power Compressor with Best Sales

Product Description

Product Description

DESCRIPTION
Powerful pump with big tank

Metal handle and big wheels for easier transportation

Double universal quick coupler with double pressure gauges

Coveninet for customer to operate

Thermal Overload Protector

120 CHINAMFG Maximum Pressure

One year Limited Warranty

Comes complete with Air Filter

Traditional Compressor with Oil lubrication, high power and big air displacement.

FEATURES/BENEFITS

Powerful, safe, long life, and low rpm

High efficiency for heavy-duty usage

High efficiency for heavy-duty usage

Fit for indoor decoration and craftsmen

 

Product Parameters

SPECIFICATION

CODE NO.     842309
MODEL HVW-2105/300

POWER (KW/HP)

7.5/10

CYLINDER ( MM/PIECE) 1050×2*55×2
SPEED(R.P.M) 780
PRESSURE(BAR/PSI) 12.5/118
CAPACITY(L/Min) 1050

AIR TANK (L)

300

DEMENSION (MM)

                       1610*590*1220

 

Installation Instructions

Company Profile

 

FAQ

 

Q: Are you a manufacturer or a trading company? 
A: We are an over 30 years experienced manufacturer of angle grinders, vibrators, welding machines, air compressors, cut-off machines, drill presses, etc.

Q: How is your quality control?
A: We have QA & QC department to make sure qualified products us.
income raw material inspection and first unit sample confirmed by QA before assembling;  processing, duration & performance testing carried out by QC before packing by 100%;  
finished products will be sampling survey at 18-25% before shipping.

Q: What is the package for your products? 
A: We have a variety of packing for different items: Color box; brown box; Honeycomb box; wooden case. Or extra outer packing according to the client’s requirement.

Q: How about the leading time?
A: testing samples need 5-10 days to prepare, full container loading 20-30 days normally,  peak season or more than 20x40HQ containers will be 30-50 days.

Q: What’s your payment term
A: The general payment term we are working with is T/T, 20-30%  as a deposit, the balance before shipment or at sight the BL copy, other payment terms such as L/C  at sight more than that can be negotiable.

Q: How about the shipping cost?
A: For small quantity orders, the goods could be delivered to you via express couriers, such as DHL, FEDEX, and so on, we have longterm cooperation with them. If the order quantity is large, the goods would be shipped by sea. We’ll advise the way of shipping and quote the shipping cost for your checking in advance, you also can ship by your shipping agent.

Q: Do you also sell replacements for your machines? 
A: Yes, replacements for our products are available. 3-5% free charge of easily damaged parts provided by us within a 1-2 years warranty,  order quantity up to 1000pcs per item, we can give 1 to 5pcs quick-weak replacements.

 

After-sales Service: 24 Online Service
Warranty: 12 Months
Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Samples:
US$ 623/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How are air compressors used in the food and beverage industry?

Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:

1. Packaging and Filling:

Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.

2. Cleaning and Sanitization:

Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.

3. Cooling and Refrigeration:

In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.

4. Aeration and Mixing:

Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.

5. Pneumatic Conveying:

In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.

6. Quality Control and Testing:

Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.

7. Air Agitation:

In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.

It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.

By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.

air compressor

Are there differences between single-stage and two-stage air compressors?

Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

Compression Stages:

The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

Compression Process:

In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

Pressure Output:

The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

Efficiency:

Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

Intercooling:

Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

Applications:

The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China Professional High Power 2105 Power Cylinder 300 Liters Super Industrial Air Pumps Belt Air Compressor Holly Power Compressor   with Best SalesChina Professional High Power 2105 Power Cylinder 300 Liters Super Industrial Air Pumps Belt Air Compressor Holly Power Compressor   with Best Sales
editor by CX 2023-11-10

China supplier 18~20 Bar Rotary Compressor High Pressure Integrated Screw Air Compressor 12v air compressor

Product Description

Product Description

18~20 bar High Pressure Combined Integrated 4 in 1 Screw Air Compressor with CE & ISO9001 Certificate

All in 1 solution
Rocky ALL IN ONE series compressed air system integrates screw air compressor, refrigerated air dryer, and air receiver tank into 1 assembly. This compact assembly provides a complete solution to produce clean and dry compressed air. Simplicity in just connecting an outlet pipe, drain pipe, and electrical cables to the system saves cost and space.

Technical Parameters

Model RMZY-20AS
Free air delivery 1.52 m3/min
Working pressure 18~20bar(adjustable)
Inverter brand Inovance
Brand of screw air end Original CHINAMFG AA equipped 8 CHINAMFG bearings
Control PLC controller
Driven Direct driven
Cooling By air
Electric motor PM VSD motor 400v/3ph/50hz
Discharge temperature +8 ºC than ambient
Noise less than 65 dB(A)
Air outlet size G3/4″
Air tank 400 liters, auto drain pneumatic valve
Filters 5-fold precision filters, make air oilless & dustless
Dimension 1800*850*1770mm
Weight 400kg

Product features                                                                                                                                                                                                                                                                                                                                                                                                                                                         1. One-piece design, user-friendly, can be used with electricity.
2.Adopt original imported main engine to ensure high efficiency and stability, and smoother cutting.
3. Multiple protection devices, multiple shock and noise reduction configurations, low noise.
4. High-efficiency CHINAMFG dryer and 5-stage high-efficiency special-precision filter, high filtration accuracy, pressure dew point as low as 2~5°C, gas oil content as low as 0.001PPM, and particle filtration accuracy as high as 0.01um, ensuring the purity of compressed air.
5.Thermostatic control. The start and stop of the cooling fan can be set according to the season to better control the oil temperature and avoid emulsification.
6.500L large air storage tank, full of air, stable air supply. Compressed air is deposited in the air storage tank, which is more conducive to water and sewage removal.
7.After-treatment centralized drainage, it helps to keep the customer’s site clean.

Technical Parameters

Model Air Delivery (m3/min)        max Exhaust
pressure
(Bar)            max
Power
 (kW/HP)
Noise
(Db)
Outlet
diameter
Dimension (mm)   Weight
    (Kg)
Exhaust
pressure
dew point (ºC)
Exhaust dust
content (μm)
Exhaust oil
content (ppm)
Gas storage
tank capacity (L)
RMZY-15A 1.05 16 11/15 65 G3/4 1800*900*1780 430 2~10 0.01 0.001 400
RMZY-20A 1.52 16 15/20 65 G3/4 1800*900*1780 450 2~10 0.01 0.001 400
RMZY-30A 2.41 16 22/30 68 G3/4 1880*900*1980 550 2~10 0.01 0.001 400
RMZY-30AA 2.41 16 22/30 70 G3/4 2250*900*2080 700 -20 0.01 0.001 400
RMZY-50AA 3.9 16 37/50 70 G3/4 2660*1000*2050 980 -20 0.01 0.001 600
RMZY-15AS 1.05 20 11/15 65 G3/4 1800*900*1780 460 2~10 0.01 0.001 400
RMZY-20AS 1.52 20 15/20 65 G3/4 1800*900*1780 480 2~10 0.01 0.001 400
RMZY-30AS 2.41 20 22/30 68 G3/4 1880*900*1980 600 2~10 0.01 0.001 400
RMZY-30AAS 2.41 20 22/30 70 G3/4 2250*900*2080 780 -20 0.01 0.001 400
RMZY-50AAS 3.9 20 37/50 70 G3/4 2660*1000*2050 1080 -20 0.01 0.001 600

Successful cases


 

Packaging & Shipping

1.Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)
2.Shipping method: by sea, by LCL/FCL or as requested
3.Delivery method: FOB, CFR, CIF and EXW etc.

Company Profile

ZheJiang CHINAMFG Machinery Co., Ltd. was established in 2003 and has 18 years of experience in the air compressor industry. It is an innovative

enterprise integrating production, trade, service, research and development.
 

Our company dominates strong technical skill, advancing manufacture equipment and testing device, execute strictly of ISO9001 quality management system.

As a CE certificated manufacturer, our Oil-free series air compressor also reaches Germany TUV Class 0 standard. Main products have passed the testing of national technical authorities, energy consumption level has reached the international advanced level.
 

With more than 120 skilled employees and 18 senior engineers, each production process is performed standardly and strictly. Germany technology and 14 years export experience have helped us to gain more than 30 loyal overseas agents, and our valued customers have spread across more than 130 countries.
 

Rocky will continue to promote technological innovation and progress in line with the mission of “innovation reflects value”, and achieve CHINAMFG results with global partners, suppliers and employees. Create a new world of “energy saving, envir-onmental protection and intelligence” in the field of air compressors

 

Certifications

Product process

After Sales Service

1. 24/7 after sales service support in different languages.
2. Customized color, Model ect.
3. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4. Delivery on time and excellent after-sales service.
5. Plenty of original spare parts with proven quality.
6. All kinds of technical documents in different languages.

FAQ

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.

Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
     2. Well-trained engineers available to overseas service.
     3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.

Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
     2. Some key parts are imported from overseas
     3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.

Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.

Q10.How long could your air compressor be used?
A: Generally, more than 10 years.

After-sales Service: Online Support
Warranty: 24month
Lubrication Style: Lubricated
Customization:
Available

|

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What are the differences between stationary and portable air compressors?

Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:

1. Mobility:

The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.

2. Power Source:

Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.

3. Tank Capacity:

Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.

4. Performance and Output:

The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.

5. Noise Level:

Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.

6. Price and Cost:

Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.

When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China supplier 18~20 Bar Rotary Compressor High Pressure Integrated Screw Air Compressor   12v air compressorChina supplier 18~20 Bar Rotary Compressor High Pressure Integrated Screw Air Compressor   12v air compressor
editor by CX 2023-11-10

China high quality 11kw 15kw 22kw 16bar Silent Oil Less High Pressure Integrated Germany Motor Industrial Rotary Screw Type Air Compressor with Dryer and Tank for Laser Cutting small air compressor

Product Description

 

Product Description

Product Introduction
Model:OPA-20F/16
Power:15kw
Horsepower:20hp
Color:Yellow and gray
Specification:1820*760*1800mm
Weight:550kg
Air tank:380/500L
System language:Can be customized
Voltage: Can be customized
220v/60hz3p, 380v/50hz3p, 415v/50hz3p, 440v/50hz3p,etc.
Language: Can be customized
English, Spanish, Portuguese, French, Russian, etc.

Detailed Photos

Jiangtian IP55 motor

China’s top brand, reliable quality, IP55 protection level, high protection level, in high temperature and humid environment, it will not affect the service life and work efficiency, and the service life is long. The energy efficiency level is IE3, which is more efficient and energy-saving.

 

AC Contactor

We use the German brand, the price is high, the quality is trustworthy, and replacement parts can be found all over the world.

Product Parameters

4 in 1 High Pressure Series 
Model OPA-15F/16 OPA-20F/16 OPA-30F/16 OPA-15PV/16 OPA-20PV/16 OPA-30PV/16
Power(kw) 11 15 22 11 15 22
Horsepower(hp) 15 20 30 15 20 30
Air displacement/
Working pressure (m³/min. / Bar)
1.0/16 1.2/16 2.0/16 1.0/16 1.2/16 2.0/16
Air Tank(L) 380/500 380/500 500 380/500 380/500 500
Type Fixed Speed Fixed Speed Fixed Speed PM VSD PM VSD PM VSD
Air out
let diameter
DN20 DN20 DN20 DN20 DN20 DN20
Driven method Direct driven Direct driven Direct driven Direct driven Direct driven Direct driven
Start method Υ-Δ Υ-Δ Υ-Δ PM VSD
Length (mm) 1820 1820 1850 1820 1820 1850
Width (mm) 760 760 870 760 760 870
Height (mm) 1800 1800 1850 1800 1800 1850
Weight (kg) 520 550 630 530 560 640

Certifications

OPPAIR’s quality meets EU standards and has CE quality inspection certificate.

The testing agency is a recognized certification agency in Italy. After certification at our factory site, strict machine testing and CE certificate are issued. Authority, more trustworthy.

The following picture is the certification certificate issued by SGS company after the on-site certification of our company. Field Certification CHINAMFG is a trusted manufacturer.   

Packaging & Shipping

Our company cleans the inside and outside of the product before delivery, and then covers it with multi-layer industrial stretch film, bubble film, anti-collision column, and finally loads it with wooden pallets or wooden boxes.
 

Company Profile

ZheJiang CHINAMFG Machinery Manufacturing Co.,Ld base in HangZhou ZheJiang , anAAA-level enterprise with high-quality service and integrity in China.
OPPAIR as 1 of the world’s largest air compressor system suppliers, currently developing the following products: Fixed-speed Air Compressors, Permanent Magnet VariableFrequency Air Compressors, Permanent Magnet Variable Frequency Two-stage Air Compressors, 4-IN-1 Air Compressors (lntegrated Air Compressor for Laser Cutting Machine)Supercharger, CHINAMFG Air Dryer, Adsorption Dryer, Air Storage Tank and related accessories. 

 

FAQ

 

Q1: Why do customers choose us?
A: ZheJiang CHINAMFG Machinery Manufacturing Co., Ltd. has a history of 16 years. We specialize in the production of screw air compressors. We warmly welcome your small trial orders for quality or market testing, and we offer special services.

Q2: Are you a manufacturer or a trading company?
A: We are a professional manufacturer with a large modern factory in HangZhou, China. OEM and ODM services can be accepted.

Q3: What is your delivery time?
A: 380V 50HZ We can ship within 10 days. It takes 20 days for other voltages, if you need to rush, please contact our sales staff in advance.

Q4: How long is the warranty period of your air compressor?
A: One year for the whole machine and 2 years for the screw host, excluding consumables.

Q5: How long can your air compressor last?
A: More than 10 years under normal use.

Q6: What are the payment terms?
A: T/T, L/C, Western Union, Credit Card, etc. We can also accept USD, RMB, EUR and other currencies.

Q7: Will you provide some spare parts for the machine?
A: Yes, of course.

Q8: Can you accept OEM orders?
A: Yes, with a professional design team, OEM orders are very welcome.

Q9: What kind of trade terms can you accept?
A: Available trade terms: FOB, CIF, EXW, etc.

Q10: How about the product packaging?
A: We strictly pack our products in standard airworthy boxes.
 

After-sales Service: 1year for The Whole Machine, 18 Months for Air End
Warranty: 1year for The Whole Machine, 18 Months for Air End
Lubrication Style: Oil-less
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Angular
Samples:
US$ 3310/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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air compressor

What are the advantages of using an air compressor in construction?

Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:

  • Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
  • Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
  • Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
  • Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
  • Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
  • Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
  • Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.

It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.

In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China high quality 11kw 15kw 22kw 16bar Silent Oil Less High Pressure Integrated Germany Motor Industrial Rotary Screw Type Air Compressor with Dryer and Tank for Laser Cutting   small air compressor China high quality 11kw 15kw 22kw 16bar Silent Oil Less High Pressure Integrated Germany Motor Industrial Rotary Screw Type Air Compressor with Dryer and Tank for Laser Cutting   small air compressor
editor by CX 2023-11-10

China Hot selling 2021 New High Efficiency (30% Energy Saving) Single Screw Air Compressor 100% Oil-Free Low Pressure Compressors 55kw 75HP 4bar air compressor for sale

Product Description

Lead Time

Product Description

TR55WL 0.4Mpa 4Bar 13.5m3/min 55KW screw type energy-saving low pressure oil free air compressor

Specifications
 

Model Maximum working Pressure FAD Motor Power Noise Pipe diameters of cooling water in and out Quantity of  Quantity of lubricating water Dimension Weight Air outlet
cooling water
 Inlet water L*W*H
32ºC 
Mpa M3/min KW/HP DB  T/H L mm KG
TR30A/WL 0.4 6.7 30/40 66 1 1/2″ 7 50 1650*1180*1505(A)
15.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.

direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).

12. Automatic Cleaning System

The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.
 

Introduction

Company Information

Package Delivery

 

BACK HOME

Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Single Screw Compressor
Samples:
US$ 86800/set(s)
1 set(s)(Min.Order)

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Request Sample

Customization:
Available

|

air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

  • Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
  • Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

  • Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
  • Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

  • Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
  • Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

  • Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
  • Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

  • Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
  • Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

  • Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
  • Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

China Hot selling 2021 New High Efficiency (30% Energy Saving) Single Screw Air Compressor 100% Oil-Free Low Pressure Compressors 55kw 75HP 4bar   air compressor for saleChina Hot selling 2021 New High Efficiency (30% Energy Saving) Single Screw Air Compressor 100% Oil-Free Low Pressure Compressors 55kw 75HP 4bar   air compressor for sale
editor by CX 2023-11-08

China best Energy Saving Diesel Engine Portable Rotary Screw High Pressure Air Compressor mini air compressor

Product Description

Diesel Engine Portable Screw High Pressure Air Compressor 

Our Diesel engine type portable screw air compressor

 Application:

    Widely used in mining, water conservancy, transportation, shipbuilding, urban construction, energy, military and other industries, and well received by customers for high efficiency, energy saving, safe and stable, in line with the requirements of environmental protection equipment.
Products include diesel driven type CHINAMFG machine, motor driven type CHINAMFG machine, power range of 33-348KW, exhaust air capacity of 35m3/min, exhaust pressure up to 35Bar.
 

Advantages:

1.  Diesel engine:High efficiency and energy saving, safety, durability, power reserve enough, adopt CHINAMFG brands of Cummings engine. Comply with Euro II emission requirements, and the EU E – mark standard emission certification.

2. Adopt twin rotor/screw air end for compression air.
Have Features of Strong power, Safety and stability, Economical and environmental friendly.

3. Cooling system
Adopt high performance plate fin structure, can use in high temperature environment, can run for a long time at -20-50 extremely cold or hot climates,  and with safety protection cover.

4. Movable system
☆ Adopt adjustable height and rotatable supporting legs, very suitable for outdoor field operation under various working conditions.
☆ Heavy duty machine with 4 wheels, with heavy shock absorption, more flexible.

5. Information safety
Equipped with monitoring system, can monitor machine operation status in any time.
With number of data display, monitoring and alarm stop function.

6. Advanced waterproof and dust proof function
Machine control, each access door and the unit group of vertical plate, all adopt rainproof and dustproof design, prevent the entry of rain or dust, greatly improve the protection level.
 

7. Adopt scientific technology to achieve sound absorption and shock absorption, can operation under low noise.
8. Can meet the application of altitude above 4500m,  temperature of as high as 55 degrees C, and extreme environment of 55% oxygen content.
 

9. Easy maintenance.

Technical parameter of Movable screw air compressor ( driven by diesel engine):

Model Air displacemen (m3/min) Exhause pressure (Mpa) Power (Kw) Outlet pipe size Dimensions (mm) Weight (Kg)
LGCY-6/13F 6 1.3 70 2-G1 1-G2 2640*1550*1960 1700
LGCY-7/10F 7 1 70 2-G1 1-G2 2640*1550*1960 1700
LGCY-8/8F 8 0.8 70 2-G1 1-G2 2640*1550*1960 1700
LGCY-11/13F 11 1.3 118 2-G1 1-G2 2640*1550*1960 2300
LGCY-12.3/10F 12.3 1 118 2-G1 1-G2 2640*1550*1960 2300
LGCY-13/8F 13 0.8 118 2-G1 1-G2 2640*1550*1960 2300
LGCY-13/13F 13 1.3 132 2-G1 1-G2 3500*2000*2040 2500
LGCY-14/12F 14 1.2 132 2-G1 1-G2 3500*2000*2040 2500
LGCY-17/8F 17 0.8 132 2-G1 1-G2 3500*2000*2040 2500
LGCY-20/7F 20 0.7 145 2-G1 1-G2 3500*2000*2040 4400
LGCY-20/15F 20 1.5 264 2-G1 1-G2 4300*2100*2700 4400
LGCY-26/20F 26 2 288 2-G1 1-G2 4300*2100*2700 4400
LGCY-21/13F 21 1.3 250 2-G1 1-G2 4300*2100*2700 4400
LGCY-25/10F 25 1 250 2-G1 1-G2 4300*2100*2700 4400
LGCY-18/17F 18 1.7 250 2-G1 1-G2 4300*2100*2700 4400
LGCY-25/20F 25 2 264 2-G1 1-G2 4300*2100*2700 5500

 

Technical parameter of Movable screw air compressor ( driven by electric motor):
 

Model Air displacemen (m3/min) Exhause pressure (Mpa) Power (Kw) Outlet pipe size Dimensions (mm)
LGDY 37 6.3/5.6/4.8 0.8/1.0/1.3 37 2-G1 1-G2 2210*1900*1420
LGDY 45 7.5/6.8/5.8 0.8/1.0/1.3 45 2-G1 1-G2 2850*1520*1500
LGDY 55 9.8/8.8/7.2 0.8/1.0/1.3 55 2-G1 1-G2 2500*1905*1840
LGDY 75 12.3/11.0/9.0 0.8/1.0/1.3 75 2-G1 1-G2 2500*1905*1840
LGDY 90 15.6/14.2/11.5 0.8/1.0/1.3 90 2-G1 1-G2 2640*1550*1860
LGDY 110 20.0/17.5/14.5 0.8/1.0/1.3 110 2-G1 1-G2 3550*1740*2100
LGDY 132 23/21/18.1 0.8/1.0/1.3 132 2-G1 1-G2 3550*1740*2100
LGDY 160 27.1/25.2/21.2 0.8/1.0/1.3 160 2-G1 1-G2 3870*1820*2200
LGDY 200 33.3/30.6/26.3 0.8/1.0/1.3 200 2-G1 1-G2 4100*2050*2300

Our factory and workshop:

 

After sales service:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.

Certification and patents of our air compressor


 

FAQ:
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

After-sales Service: Online Techinal Support or Remote Debuging
Warranty: 12-24 Month
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: Diesel Engine
Cylinder Position: Vertical
Customization:
Available

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air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

Can air compressors be integrated into automated systems?

Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:

Pneumatic Automation:

Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.

Control and Regulation:

In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.

Sequential Operations:

Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.

Energy Efficiency:

Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.

Monitoring and Diagnostics:

Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.

When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.

In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

China best Energy Saving Diesel Engine Portable Rotary Screw High Pressure Air Compressor   mini air compressorChina best Energy Saving Diesel Engine Portable Rotary Screw High Pressure Air Compressor   mini air compressor
editor by CX 2023-11-08

China OEM High Efficiency & Energy Saving Oil-Free Silent Air Compressor portable air compressor

Product Description

Product Paramenter

ITEM NO

GLE210B

Name

Oil free air compressor

Packing

4 pcs / carton case , 200 pcs / pallet

Weight

4.0 kg

Dimension

176*95*143 mm

Installation size

70*114 ( 4*M6) mm

 

 

 

 

 

Technical Specification

Voltage : AC220V 50Hz / 110V 60Hz 

Power: <=180 W ; 

Rated air flow rate: >=50 L/min @ 1.4 bar ;

Rate working pressure : 1.4 bar ; 

Restart pressure : 0 bar ; 

Noise : ≤45dB(A) ; 

Speed: 1440rpm / 1700rpm ; 

Temperature : -5ºC-40ºC ; 

Thermal protector : 135ºC ;

 Insulation class: B

Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Brand Name: OEM
Voltage: According to Your Requirement
Core Components: Engine, Motor
Samples:
US$ 48/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

Can air compressors be used for painting and sandblasting?

Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:

Painting:

Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:

  • Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
  • Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
  • Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.

Sandblasting:

Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:

  • Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
  • Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
  • Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.

When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.

Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China OEM High Efficiency & Energy Saving Oil-Free Silent Air Compressor   portable air compressorChina OEM High Efficiency & Energy Saving Oil-Free Silent Air Compressor   portable air compressor
editor by CX 2023-11-07