Tag Archives: rotary compressor dryer

China OEM Water Cooling Refrigerated Air Dryer Rotary Screw Air Compressor with Air Dryer small air compressor

Product Description

Water cooling type refrigerated air dryer compressed air dryer

Product Description

Product Parameters

 

Model Capacity Condenser Water Entrance Diameter Power Consumption Air Entrance Diameter Water Cooling Capacity Unit Size (mm) Power
(Nm^3/Min) (KW) (m^3/Hr) (L*W*H)
HR-110W 11 G0.75” 2.2 G2” 3 1250*570*1571 220V/50HZ
HR-150W 15 G0.75” 3.3 G3” 3 1250*570*1190 380V/50HZ
HR-180W 18 G0.75” 3.6 G3” 3 1250*570*1190 380V/50HZ
HR-220W 21 G1” 4.5 DN80 3.8 1400*680*1190 380V/50HZ
HR-250W 25 G1” 5 DN80 3.8 1400*680*1190 380V/50HZ
HR-290W 28 G1” 5.2 DN80 4.5 1400*680*1240 380V/50HZ
HR-350W 32 G1.25” 5.6 DN80 5.6 1650*850*1380 380V/50HZ
HR-450W 42 G1.5” 8 DN100 6.7 1650*900*1500 380V/50HZ
HR-550W 52 G1.5” 9 DN100 7.9 2000*1000*1680 380V/50HZ
HR-650W 62 G1.5” 10 DN125 9 2000*1000*1680 380V/50HZ
HR-750W 72 G1.5” 11 DN125 10.6 2200*1320*1848 380V/50HZ
HR-850W 82 G1.5” 12.5 DN125 13 2650*1200*1950 380V/50HZ
HR-1000W 100 DN50 13.6 DN125 18 2650*1300*1950 380V/50HZ
HR-1500W 150 DN65 18.8 DN150 22 2850*1300*2000 380V/50HZ
HR-1900W 190 DN65 23 DN200 27 2600*1430*1830 380V/50HZ
HR-2100W 210 DN65 26.2 DN200 30 3000*1500*2200 380V/50HZ
HR-2600W 260 DN65 34 DN250 38 3200*1600*2400 380V/50HZ

Company Profile

Hiross (HangZhou) Industrial Machinery Co., Ltd, has specialized in Compressed air system and releated equipment for more than 15 years, leading the compressed air drying industry in energy-saving and environmental protection. Hiross is a professional manufacturer engaged in the research, development, production, sale and service of refrigerated air dryer, desiccant air dryer, air filter, air filter element, dehumidifier, and other accessories. Our factory occupies a 8000 square meter manufacturing field which located in HangZhou City with convenient transportation, only 1 Hour distance to HangZhou Port . Dedicated to strict quality control and thoughtful customer service, Our technical staff members got rich experience to meet any of customer’s requirement. After so many years of development, our company has obtained CE, GCCA Certification, ISO 9001:2015 Quality management system and National High Technology Enterprises. Our products have been sold to more than 50 countries around the world. All of our products are widely used in kinds of industry including petroleum industry, chemical industry, electric power industry, food industry, medical industry, biological pharmaceutical industry, textile industry. We also welcome OEM and ODM orders. Whether selecting a current product from our catalog or seeking engineering assistance for your application, Please feel free to contact our customer service center about your sourcing requirements. We also welcome customers from all over the world to visit our factory and hopefully build business cooperation together.

Certifications

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After-sales Service: Online Service
Warranty: 1 Year
Flow: Cross Flow
Samples:
US$ 2100/Piece
1 Piece(Min.Order)

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Customization:
Available

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

Can air compressors be used for medical and dental applications?

Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:

1. Dental Tools:

Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.

2. Medical Devices:

Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.

3. Laboratory Applications:

Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.

4. Surgical Tools:

In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.

5. Sterilization and Autoclaves:

Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.

6. Dental Air Compressors:

Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.

7. Air Quality Standards:

In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.

8. Compliance and Regulations:

Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.

It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.

air compressor

Can air compressors be used for automotive applications?

Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:

1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.

2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.

3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.

4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.

5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.

6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.

7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.

When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.

Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.

China OEM Water Cooling Refrigerated Air Dryer Rotary Screw Air Compressor with Air Dryer   small air compressor China OEM Water Cooling Refrigerated Air Dryer Rotary Screw Air Compressor with Air Dryer   small air compressor
editor by CX 2024-03-27

China high quality 11kw 15kw 22kw 16bar Silent Oil Less High Pressure Integrated Germany Motor Industrial Rotary Screw Type Air Compressor with Dryer and Tank for Laser Cutting small air compressor

Product Description

 

Product Description

Product Introduction
Model:OPA-20F/16
Power:15kw
Horsepower:20hp
Color:Yellow and gray
Specification:1820*760*1800mm
Weight:550kg
Air tank:380/500L
System language:Can be customized
Voltage: Can be customized
220v/60hz3p, 380v/50hz3p, 415v/50hz3p, 440v/50hz3p,etc.
Language: Can be customized
English, Spanish, Portuguese, French, Russian, etc.

Detailed Photos

Jiangtian IP55 motor

China’s top brand, reliable quality, IP55 protection level, high protection level, in high temperature and humid environment, it will not affect the service life and work efficiency, and the service life is long. The energy efficiency level is IE3, which is more efficient and energy-saving.

 

AC Contactor

We use the German brand, the price is high, the quality is trustworthy, and replacement parts can be found all over the world.

Product Parameters

4 in 1 High Pressure Series 
Model OPA-15F/16 OPA-20F/16 OPA-30F/16 OPA-15PV/16 OPA-20PV/16 OPA-30PV/16
Power(kw) 11 15 22 11 15 22
Horsepower(hp) 15 20 30 15 20 30
Air displacement/
Working pressure (m³/min. / Bar)
1.0/16 1.2/16 2.0/16 1.0/16 1.2/16 2.0/16
Air Tank(L) 380/500 380/500 500 380/500 380/500 500
Type Fixed Speed Fixed Speed Fixed Speed PM VSD PM VSD PM VSD
Air out
let diameter
DN20 DN20 DN20 DN20 DN20 DN20
Driven method Direct driven Direct driven Direct driven Direct driven Direct driven Direct driven
Start method Υ-Δ Υ-Δ Υ-Δ PM VSD
Length (mm) 1820 1820 1850 1820 1820 1850
Width (mm) 760 760 870 760 760 870
Height (mm) 1800 1800 1850 1800 1800 1850
Weight (kg) 520 550 630 530 560 640

Certifications

OPPAIR’s quality meets EU standards and has CE quality inspection certificate.

The testing agency is a recognized certification agency in Italy. After certification at our factory site, strict machine testing and CE certificate are issued. Authority, more trustworthy.

The following picture is the certification certificate issued by SGS company after the on-site certification of our company. Field Certification CHINAMFG is a trusted manufacturer.   

Packaging & Shipping

Our company cleans the inside and outside of the product before delivery, and then covers it with multi-layer industrial stretch film, bubble film, anti-collision column, and finally loads it with wooden pallets or wooden boxes.
 

Company Profile

ZheJiang CHINAMFG Machinery Manufacturing Co.,Ld base in HangZhou ZheJiang , anAAA-level enterprise with high-quality service and integrity in China.
OPPAIR as 1 of the world’s largest air compressor system suppliers, currently developing the following products: Fixed-speed Air Compressors, Permanent Magnet VariableFrequency Air Compressors, Permanent Magnet Variable Frequency Two-stage Air Compressors, 4-IN-1 Air Compressors (lntegrated Air Compressor for Laser Cutting Machine)Supercharger, CHINAMFG Air Dryer, Adsorption Dryer, Air Storage Tank and related accessories. 

 

FAQ

 

Q1: Why do customers choose us?
A: ZheJiang CHINAMFG Machinery Manufacturing Co., Ltd. has a history of 16 years. We specialize in the production of screw air compressors. We warmly welcome your small trial orders for quality or market testing, and we offer special services.

Q2: Are you a manufacturer or a trading company?
A: We are a professional manufacturer with a large modern factory in HangZhou, China. OEM and ODM services can be accepted.

Q3: What is your delivery time?
A: 380V 50HZ We can ship within 10 days. It takes 20 days for other voltages, if you need to rush, please contact our sales staff in advance.

Q4: How long is the warranty period of your air compressor?
A: One year for the whole machine and 2 years for the screw host, excluding consumables.

Q5: How long can your air compressor last?
A: More than 10 years under normal use.

Q6: What are the payment terms?
A: T/T, L/C, Western Union, Credit Card, etc. We can also accept USD, RMB, EUR and other currencies.

Q7: Will you provide some spare parts for the machine?
A: Yes, of course.

Q8: Can you accept OEM orders?
A: Yes, with a professional design team, OEM orders are very welcome.

Q9: What kind of trade terms can you accept?
A: Available trade terms: FOB, CIF, EXW, etc.

Q10: How about the product packaging?
A: We strictly pack our products in standard airworthy boxes.
 

After-sales Service: 1year for The Whole Machine, 18 Months for Air End
Warranty: 1year for The Whole Machine, 18 Months for Air End
Lubrication Style: Oil-less
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Angular
Samples:
US$ 3310/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

What are the advantages of using an air compressor in construction?

Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:

  • Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
  • Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
  • Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
  • Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
  • Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
  • Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
  • Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.

It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.

In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China high quality 11kw 15kw 22kw 16bar Silent Oil Less High Pressure Integrated Germany Motor Industrial Rotary Screw Type Air Compressor with Dryer and Tank for Laser Cutting   small air compressor China high quality 11kw 15kw 22kw 16bar Silent Oil Less High Pressure Integrated Germany Motor Industrial Rotary Screw Type Air Compressor with Dryer and Tank for Laser Cutting   small air compressor
editor by CX 2023-11-10

China Custom Oilless 15kw 20HP Combined Rotary Screw Air Compressor with Receiver Tank 400L and Dryer for Laser Cutting air compressor repair near me

Product Description

Oilless 15KW 20HP Combined Rotary Screw Air Compressor With Receiver Tank 400L and Dryer For Laser Cutting

 

Main Features:

1. The flexible belt will be automatically tensioned in use. Through adjusting the tension, minimize the loss of pressure and power, to enhance the efficiency of compression.

2. Using the precise spin-oil separator and special two-pole buffer separation, it can minimize the oil consumption, guarantee the outlet gas purity, and extend the lifetime of filter elements.

3.  With the toothed V-belt, it has good heat dissipation, long life, higher gear drive and transmission efficiency, as high as over 98%.

Oil FilterGood Quality filters ensure longer working life and save the maintenance time and cost.

Stainless Steel Hoses: High and low temperature resistant, high pressure resistant. 

Compressed Air Vessel: Reduction of pressure drops and energy costs, quality air with low oil content.

Air End: Imported DLOL air end, advanced profile design. 

Electric Motor: Premium efficiency Totally TEFC IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.

Air Filter: Two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environment. 

Cooler: High quality aluminum material, alternating expression cooler fins, ensure the perfect radiating effect.

Technical parameters:

Model 20A/16
Power 20HP / 15KW
Pressure 1.6MPa / 16bar
Air Flow 1.0m3/min
Dimension 1600*780*1600mm
Outlet size G3/4
Weight 415KG

Our workshop:

 

After-sales Service: Free Spare Parts
Warranty: One Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

How is air pressure measured in air compressors?

Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:

1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.

2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.

To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.

It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.

When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.

Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.

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editor by CX 2023-11-02