Product Description
| Product Name | Oil-Free Booster Compressor |
| Model No | BW-3/5/10/15/20/30… |
| Inlet Pressure | 0.4Mpa( G ) |
| Exhaust Pressure | 150/200Mpa( G ) |
| Type | High Pressure Oil Free |
| Accessories | Filling Manifold, Piston ring, Etc |
If you have compressor inquiry please tell us follows information when you send inquiry:
*Compressor working medium: If single gas ,how many purity ? if mixed gas , what’s gas content lit ?
*Suction pressure(gauge pressure):_____bar
*Exhaust pressure(gauge pressure):_____bar
*Flow rate per hour for compressor: _____Nm³/h
Compressor gas suction temperature:_____ºC
Compressor working hours per day :_____hours
Compressor working site altitude :_____m
Environment temperature : _____ºC
Has cooling water in the site or not ?______
Voltage and frequency for 3 phase :____________
Do not has water vapor or H2S in the gas ?______
Application for compressor?__________
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| After-sales Service: | 1year |
|---|---|
| Warranty: | 1year |
| Product Name: | Oxygen,Nitrogen Compressor |
| Gas Type: | Oxygen,Nitrogen,Special Gas |
| Cooling Method: | Air Cooling Water Cooling |
| Application: | Filling Cylinder |
| Customization: |
Available
|
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|---|
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2024-01-09
China Standard Air-Cooled 250bar CH4 Methane Piston Natural Gas Booster Compressor for CNG Station best air compressor
Product Description
Company Profile
The company’s main products include desulfurization, dehydrocarbons, separation, compression, filling, storage and transportation equipment for natural gas extraction in oil and gas fields; complete sets of wellhead gas recovery equipment; complete sets of vented natural gas recovery equipment; complete sets of coalbed methane, shale gas and biogas development and utilization equipment Equipment; CNG filling station complete equipment; LNG complete equipment; BOG compressor; large-displacement screw-piston compound compressor; membrane nitrogen and adsorption nitrogen production complete equipment; in addition, hydrogen, oxygen, nitrogen, argon, carbon monoxide gas, carbon dioxide gas, coal gas, hydrogen sulfide gas, propylene gas, ethylene gas, methyl chloride gas, trifluoropropane gas, liquefied petroleum gas and other special gases, low-temperature gases and air compressors. Among them, the W and V series non-lubricated compressors produced by introducing advanced foreign technology have reached the international advanced level.
Product Description
The company currently has 10 series of leading products and hundreds of specifications. Its volumetric flow rate: 0.05~200m3/min. Pressure range: low pressure type 0~1.6MPa, medium pressure
Type 1.6~8.0MPa, high pressure type 8.0~50.0MPa. Lubrication methods are divided into 3 types: oil, oil-free and completely oil-free. The structural types include Z, W, V, D, M and H types. There are 3 cooling methods: air cooling, water cooling, and mixed cooling. In addition to providing users with customized products, we can also carry out personalized design and manufacturing according to user needs.
CNG STHangZhouRD STATION COMPRESSOR
CNG standard stations are built where natural gas pipelines pass through.
Gas is taken directly from the natural gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, and
Filtration, dehydration and other processes enter the compressor unit, and then compress, cool and purify
Then the pressure is increased to 25Mpa, and finally the high-pressure trailer is supplied to the high-pressure trailer through the air filling column.
Fill up the gas, and also fill up the car through the gas vending machine. Our company can provide overall
Solutions and turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low-pressure dehydration device, piston compressor, sequence control panel, gas storage bottle group, adding
Gas machines, gas filling columns, CNG trailers, gas alarm devices and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
|||||
| 1 | W-5.6/0.5-250 | 0.05 | 500 | 160 | WATER COOLING | 9 | 5000×2300×2200 | |||||
| 2 | W-3.6/1-250 | 0.1 | 435 | 110 | WATER/MIX COOLING | 6 | 2400×2220×2150 | |||||
| 3 | W-4.75/1-250 | 0.1 | 570 | 132 | WATER/MIX COOLING | 6 | 2400×2220×2150 | |||||
| 4 | W-7.5/1-250 | 0.1 | 900 | 270 | WATER/MIX COOLING | 17 | 8500×2260×2200 | |||||
| 5 | W-4.5/1.4-250 | 0.14 | 650 | 160 | WATER/MIX COOLING | 7 | 3820×2270×2150 | |||||
| 6 | W-4.7/2-250 | 0.2 | 850 | 185 | WATER/MIX COOLING | 7 | 3820×2270×2150 | |||||
| 7 | WF-3.6/(1.5~2.5)-250 0.15~0.25 | 0.15~0.25 | 540~750 | 160 | AIR COOLING | 14 | 6200×2190×2080 | |||||
| 8 | W-3.6/(1.5~3)-250 | 0.15~0.3 | 540~860 | 185 | WATER/MIX COOLING | 7 | 4000×2270×2150 | |||||
| 9 | V-3.2/(3-5)-250 | 0.3~0.5 | 760-1150 | 220 | AIR COOLING | 14 | 6300×2525×2500 | |||||
| 10 | VF-3.2/(3~5)-250 | 0.3~0.5 | 770~1150 | 220 | WATER/MIX COOLING | 14 | 6300×2500×2500 | |||||
| 11 | W-1.5/8-250 | 0.8 | 810 | 132 | WATER/MIX COOLING | 8 | 4000×2300×2000 | |||||
| 12 | VF-2/(10~16)-250 | 1.0~1.6 | 1320~2000 | 280 | AIR COOLING | 10 | 5600×2500×2300 | |||||
| 13 | D-5/(2~4)-250 | 0.2~0.4 | 900~1500 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 14 | D-4.2/(3~6)-250 | 0.3~0.6 | 1000-1760 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 15 | D-3.6/(4~7)-250 | 0.4~0.7 | 1050~1730 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | |||||
| 16 | D-2.6/(7~12)-250 | 0.7~1.2 | 1250~2000 | 280 | WATER/AIR/MIX COOLING | 20 | 5000×3500×2500 | |||||
| 17 | VF-0.76/(7~13)-250 | 0.7~1.3 | 365~640 | 100 | WATER/AIR/MIX COOLING | 8 | 6000×2200×2230 | |||||
CNG MOTHER STATION COMPRESSOR
The CNG mother station is built in a place where natural gas pipelines pass through.
Take the gas directly from the gas pipeline. Natural gas undergoes desulfurization, pressure regulation, metering, filtration,
Dehydration and other processes enter the compressor unit, and then are compressed, cooled and purified to make it
The pressure is increased to 25Mpa, and finally the high-pressure trailer is filled with air through the air filling column.
Sometimes, cars can also be refueled through gas vending machines. Our company provides turnkey projects.
Equipment composition: air inlet filter pressure regulating metering device, desulfurization tower, low pressure desulfurization tower
Water device, piston compressor, sequence control panel, gas storage bottle group, gas filling
machine, gas filling column, CNG trailer, gas alarm device and other equipment.
Covered area: about 2000~4000m²
Optimal transportation radius: 150km
Suitable scale: ≥40000Nm²/d
Equipment installation time: about 30 days.
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
||||
| 1 | D-5/(2-4)-250 | 0.2~0.4 | 900~1500 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 2 | VF-3.2/(3~5)-250 | 0.3~0.5 | 770~1150 | 220 | AIR COOLING | 14 | 6300×2500×2500 | ||||
| 3 | D-4.2/(3-6)-250 | 03~0.6 | 1000-1760 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 4 | D-3.6/(4~7)-250 | 0.4~0.7 | 1050~1730 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 5 | D-2.6/(7~12)-250 | 0.7~1.2 | 1250~2000 | 280 | WATER/MIX COOLING | 20 | 5000×3500×2500 | ||||
| 6 | VF-0.76/(7~13)-250 | 0.7~0.3 | 365~640 | 100 | MIX COOLING | 8 | 6000×2200×2230 | ||||
| 7 | D-2.8/(8-12)-250 | 0.8~1.2 | 1350-2150 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 8 | V-2/(9-14)-250 | 0.9~1.4 | 1200-1800 | 280 | WATER/AIR/MIX COOLING | 12 | 6500×2525×2300 | ||||
| 9 | VFD-2/14-210 | 1.4 | 1800 | 280 | AIR COOLING | 15 | 10000×4000×3000 | ||||
| 10 | D-2.5/(12-14)-250 | 1.2~1.4 | 1950-2250 | 18 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 11 | VF-2/(10~16)-250 | 1.0~1.6 | 1320~2000 | 280 | AIR COOLING | 10 | 5600×2500×2300 | ||||
| 12 | D-2.8/(10~16)-250 | 1.0~1.6 | 1800-2850 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 13 | V-1.43/(16~20)-250 | 1.6~2.0 | 1460~1800 | 220 | WATER/AIR/MIX COOLING | 11 | 6000×2500×2250 | ||||
| 14 | D-2.4/(16-20)-250 | 1.6~2.0 | 2450-3000 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 15 | D-2.4/(16-23)-210 | 1.6~2.3 | 2450-3450 | 355 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 16 | V-1.8/(18-23)-210 | 1.8~2.3 | 2000-2590 | 280 | WATER/AIR/MIX COOLING | 12 | 6500×2525×2200 | ||||
| 17 | D-1.45/(20-35)-250 | 2.0~3.5 | 1830-3100 | 280 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2500 | ||||
| 18 | V-0.8/(19~35)-250 | 1.9~3.5 | 960~1720 | 160 | WATER/AIR/MIX COOLING | 13 | 6500×2525×2200 | ||||
| 19 | VF-1/(25~40)-250 | 2.5~4.0 | 1560~2700 | 220 | AIR COOLING | 13.5 | 4250×2525×2100 | ||||
| 20 | D-1.45/(40~60)-250 | 4.0~6.0 | 3600~5300 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 21 | D-1.3/(50-70)-250 | 5.0~7.0 | 3970~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 22 | D-1.3/(60-70)-250 | 6.0~7.0 | 4758~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 23 | D-1.2/(40-80)-250 | 4.0~8.0 | 4758~5530 | 315 | WATER/AIR/MIX COOLING | 23 | 5000×3500×2100 | ||||
| 24 | D-3.5/(7-10)-250 | 0.7~1 | 1680~2240 | 550 | AIR COOLING | 28 | 6600×4300×2500 | ||||
CNG SUBSTATION COMPRESSOR
CNG substations are built in places where no natural gas pipelines pass through.
The CNG trailer transfers the gas from the mother station to the station and unloads the gas through the gas unloading column.
Gas machines refill cars.
Equipment composition: gas unloading column, sub-station compressor, sequence control panel, storage
Gas cylinder sets, gas dispensers, gas alarm devices, CNG trailers and other equipment.
Covered area: about 1000~1500m²
Way of working:
After natural balance, the direct intake air is compressed and supercharged, and the average working capacity is
More than 1000 square meters
Compressor exhaust volume changes range as trailer pressure drops:
1800-400Nm²/h
| NO. | TYPE | Intake pressure MPa |
CAPACITY Nm3/h |
MOTOR KW |
COOLING | WEIGHT(TONS) | SIZE mm |
||||
| 1 | VF-0.32/(30~200)-250 | 3~20 | 1500 | 75 | AIR | 5.5 | 5538×2134×1680 | ||||
| 2 | VFD-0.32/(30~200)-250 | 3~20 | 1500 | 75 | AIR | 9.65 | 5538×2438×2438 | ||||
| 3 | DFD-0.32/(30-200)-250 | 3~20 | 1500 | 75 | AIR | 8.5 | 4400×2610×2591 | ||||
| 4 | VFD-0.32/(20~200)-250 | 2~20 | 1500 | 75 | AIR | 9.65 | 5538×2438×2438 | ||||
| 5 | VF-0.26/(30-200)-250 | 3~20 | 1000 | 55 | AIR | 5.5 | 5538×2350×2000 | ||||
| 6 | VFD-0.26/(30-200)-250 | 3~20 | 1000 | 55 | AIR | 9.5 | 5538×2350×2438 | ||||
| 7 | ZFD-0.1/(30~200)-250 | 3~20 | 650 | 37 | AIR | 8.5 | 7000×2700×2700 | ||||
| 8 | ZFD-0.24/(30-200)-250 | 3~20 | 1400 | 37×2 | AIR | 8.5 | 7000×2700×2700 | ||||
| 9 | KR-1500/(20-200)-250 | 2~20 | 1500 | 30×2 | AIR | 10 | 5500×2500×2950 | ||||
| 10 | KR-2000/(20-200)-250 | 2~20 | 2000 | 37×2 | AIR | 10 | 5500×2500×2950 | ||||
| 11 | DFD-3[0.28]/(2-4)[25-200]-250 | 0.2~0.4
2.5~20 |
540-900 (STANARD STATION AND SUBSTATION) 1300 |
160
75 |
AIR | 12.5 | 4050×3450×2100 | ||||
Detailed Photos
After Sales Service
In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
Training plan
Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
Packaging & Shipping
| After-sales Service: | 12 Month |
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| Warranty: | 12 Month |
| Lubrication Style: | Lubricated |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
editor by CX 2023-12-09
China Hot selling 60m3/Hr High Pressure Piston Oxygen Booster Compressor 5-20MPa Adjustable Air and Water Cooling manufacturer
Product Description
Oxygen supercharger is a kind of mechanical equipment. The working pressure range is large, and different types of supercharger can be used to obtain different pressure areas, and the input pressure and output pressure can be adjusted accordingly. It can reach extremely high pressure, gas 90MPa.
Oxygen booster
Oxygen booster
(1) The working pressure range is large, and different types of supercharger can be used to obtain different pressure areas.
Adjust the input pressure and the output pressure accordingly. It can reach extremely high pressure, gas 90MPa
(2) the flow range is wide, for all types of pump only 0.1kg air pressure can work smoothly, at this time to obtain the minimum flow, adjust
Different flow rates can be obtained after air intake.
(3) easy to control, from simple manual control to complete automatic control can meet the requirements.
(4) Automatic restart. No matter what causes the pressure drop in the pressure retaining loop, it will automatically restart to supplement the leakage pressure
Force, keep the loop pressure constant.
(5) Safe operation, gas driven, no arc and spark, can be used in dangerous occasions.
(6) The maximum energy saving can be up to 70%, because maintaining pressure does not consume any energy.
OIL FREE OILLESS HIGH PRESSURE RECIPROCATING COMPRESSOR ,
ADVANTAGE:
1.TOTALLY 100% OIL FREE,NO NEED OIL
2.SUITABLE FOR OXYGEN,HYDROGEN,NITROGEN,HELIUM,ARGON,CNG AND SPECIAL GAS
3.NO POLLUTION ,KEEP SAME PURITY TO INLET GAS
4.RELIABLE AND TOP QUALITY
5.TOP COST PERFORMANCE,LOW MAINTENANCE COST AND EASY TO BE OPERATIONAL, ONLY NEED TO BE CHANGE PISTON RING
6.4000 HOURS PISTON RING WORKING LIFE,1500-200O HOURS WORKING LIFE FOR FINAL STAGE RING
7.TOP BRAND MOTOR,AND CAN BE SPECIAL POINTED ,LIKE SIMENSE BRAND
8.SUPPLY JAPAN MARKET,QUALITY APPROVAL BY JAPAN STRICKLY SYSTEM
9.CE APPROVAL
Advantage
Oil-Free
Our Oxygen Compressor/Booster is completely oil-free and does not use any lubricating oil. The cylinder is made of stainless steel with oil-free design. The guide ring, piston ring and piston rod packing are all made of self-lubricating material, with 100% oil-free lubrication. All this assures that oxygen is clean and pollution-free. High temperature resistant grease lubrication is adopted for bearing parts, which will not contact with compression medium, avoid gas pollution during compression process, to ensure gas purity. It was controlled by the microcomputer controller, it has the functions of high exhaust temperature, low intake pressure and high exhaust pressure with alarm shutdown, high automation level, and more reliable operation.
Working Speed
Our Oxygen Compressor/Booster’s working speed is very slow, usually 200-400rpm, which is suitable for 24 hours of continuous working conditions.
Selection
We can configure data remote display and remote control according to customer’s requirement.
Our Oxygen Compressor/Booster can be used in hospital oxygen centers to increase the pressure of oxygen lines in rooms, and to boost oxygen and fill cylinders. It can also be used for industrial acetylene combustion cutting, waste steel cutting in steel works, supporting boiler oxygen combustion, and circulating the steam oxygen in low
temperature liquid oxygen tank to the tank for various working conditions.
Pressure Range
Oil-free low pressure Oxygen Compressor/Booster, could be used in industrial boiler combustion support, hospital centralized oxygen supply booster, and other fields. The pressure ranging is from 0.2~3bar to 10bar-15barg.
Application
Oil-free high pressure Oxygen Compressor/Booster, could be used for high pressure oxygen bottle filling, so as to facilitate the oxygen storage and transport. According to the customers’ demand, the filling pressure is divided into 15mpa, 20mpa, and up to 30mpa. The filling is flow from 1Nm3/h to 300Nm3/h, especially suitable for the filling of PSA oxygen generator. It has characteristics of clean, totally oil-free, simple operation, reliable quality, low speed, and low noise. The Compressor/Booster could be working in continuous working conditions for a long time, which is the best choice of oxygen compressor.
Cooling Way
Oxygen Compressor/Booster, according to the cooling way, can be divided into air cooled and water cooled, customers can choose from it according to the actual local situation.
| After-sales Service: | 24hours |
|---|---|
| Warranty: | 1year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Angular |
| Customization: |
Available
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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What maintenance is required for air compressors?
Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:
1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.
2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.
3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.
4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.
5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.
6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.
7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.
8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.
9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.
10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.
Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.
editor by CX 2023-11-17
China OEM Screw Booster Pet Air Compressor for Fully-Automatic Pet Bottle Blowing Machine air compressor parts
Product Description
High Quality Screw Air compressor
Screw Booster PET Air Compressor for Fully-automatic PET Bottle Blowing Machine
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, screw Air compressor,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
The CHINAMFG is a volume -type gas compression machine with a volume of work volume. The compression of the gas is achieved by changes in volume, and the change of the volume is to achieve a rotation movement in the case with a pair of rotor of the compressor.
Basic structure of the screw air compressor: In the body of the compressor, a pair of intertwined spiral rotors are parallel. Usually, there is a rotor with convex teeth outside the ball, which is called yang rotor or yang screw. The rotor with concave teeth in the festival is called a pussy rotor or yin screw. Generally, the yang rotor is connected to the original motivation. Axial force. The cylindrical roller bearing at both ends of the rotor enables the rotor to achieve radial positioning and is underneath the radial force in the compressor. At both ends of the compressor body, a certain shape and size of the pores are opened respectively. One is used for inhalation, which is called the air intake; the other is used for exhaust, called the exhaust port.
Customized is accepted , Pls provide the following information to us :
1.Working Pressure : ____ Bar
2.Rated Power : _____ KW/HP
Advantages of screw air compressor :
01.Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage, the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are driven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.
02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.
03. Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage, with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage, high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage, controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.
4.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.
5.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.
6..High quality triple filter
1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.
High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.
Main Parameter
| Technical parameters of oil-free water-lubricated permanent magnet variable frequency screw compressor | ||||||||||||
| HYW-G | Working pressure | Exhaust volume | Power | Noise | Air outlet pipe diameter | Net weight | Dimensions(mm) | |||||
| Water lubricated series | bar | psig | (m3/min) | cfm | kW | hp | dB | kg | Length | Width | Height | |
| HYWV-7G | 7 | 102 | 0.7-1.2 | 24.7-42.4 | 7.5 | 10 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 |
| 8 | 116 | 0.6-1.1 | 21.2-38.8 | 7.5 | 10 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| 10 | 145 | 0.5-0.9 | 17.7-31.8 | 7.5 | 10 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| HYWV-11G | 7 | 102 | 1.0-1.6 | 35.3-56.5 | 11 | 15 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 |
| 8 | 116 | 0.9-1.5 | 31.8-53 | 11 | 15 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| 10 | 145 | 0.7-1.3 | 24.7-45.9 | 11 | 15 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| HYWV-15G | 7 | 102 | 1.1-2 | 38.8-71 | 15 | 20 | 60±3 | G1″ | 550 | 1400 | 1000 | 1200 |
| 8 | 116 | 1-1.9 | 35.4-67.3 | 15 | 20 | 60±3 | G1″ | 550 | 1400 | 1000 | 1200 | |
| 10 | 145 | / | / | 15 | 20 | 60±3 | G1″ | 550 | 1400 | 1000 | 1200 | |
| HYWV-15G | 7 | 102 | / | / | 15 | 20 | 60±3 | G1″ | 550 | 1170 | 900 | 1100 |
| 8 | 116 | / | / | 15 | 20 | 60±3 | G1″ | 550 | 1170 | 900 | 1100 | |
| 10 | 145 | 0.9-1.6 | 31.8-56.6 | 15 | 20 | 60±3 | G1″ | 550 | 1170 | 900 | 1100 | |
| HYWV-18.5G | 7 | 102 | 1.8-3.1 | 63.6-109.5 | 18.5 | 25 | 61 ±3 | G1″ | 600 | 1400 | 1000 | 1200 |
| 8 | 116 | 1.6-2.8 | 56.5-98.9 | 18.5 | 25 | 61 ±3 | G1″ | 600 | 1400 | 1000 | 1200 | |
| 10 | 145 | 1.5-2.5 | 53-88.3 | 18.5 | 25 | 61±3 | G1″ | 600 | 1400 | 1000 | 1200 | |
| HYWV-22G | 7 | 102 | 2.2-3.7 | 77.7-130.7 | 22 | 30 | 61 ±3 | G1″ | 655 | 1400 | 1000 | 1200 |
| 8 | 116 | 2.0-3.4 | 70.6-120.1 | 22 | 30 | 61 ±3 | G1″ | 655 | 1400 | 1000 | 1200 | |
| 10 | 145 | 1.8-3.0 | 63.6-105.9 | 22 | 30 | 61 ±3 | G1″ | 655 | 1400 | 1000 | 1200 | |
| HYWV-30G | 7 | 102 | 3.1-5.2 | 109.5-183.6 | 30 | 40 | 64±3 | G11/2″ | 1150 | 1920 | 1170 | 1320 |
| 8 | 116 | 2.8-4.7 | 98.9-166 | 30 | 40 | 64±3 | G11/2″ | 1150 | 1920 | 1170 | 1320 | |
| 10 | 145 | 2.5-4.3 | 88.3-151.9 | 30 | 40 | 64±3 | G11/2″ | 1150 | 1920 | 1170 | 1320 | |
| HYWV-37G | 7 | 102 | 3.6-6.1 | 127.1-215.4 | 37 | 50 | 64±3 | G11/2″ | 1200 | 1920 | 1170 | 1320 |
| 8 | 116 | 3.3-5.6 | 116.5-197.8 | 37 | 50 | 64±3 | G11/2″ | 1200 | 1920 | 1170 | 1320 | |
| 10 | 145 | 3.0-5.0 | 105.9-176.6 | 37 | 50 | 64±3 | G11/2″ | 1200 | 1920 | 1170 | 1320 | |
| HYWV-45G | 7 | 102 | 4.5-7.5 | 158.9-264.9 | 45 | 60 | 66±3 | G11/2″ | 1320 | 1920 | 1170 | 1320 |
| 8 | 116 | 4.0-6.8 | 141.3-240.1 | 45 | 60 | 66±3 | G11/2″ | 1320 | 1920 | 1170 | 1320 | |
| 10 | 145 | 3.6-6.0 | 127.1-211.9 | 45 | 60 | 66±3 | G11/2″ | 1320 | 1920 | 1170 | 1320 | |
| HYWV-55G | 7 | 102 | 6.0-10.0 | 211.9-353.1 | 55 | 75 | 66±3 | DN50 | 1520 | 1930 | 1320 | 1535 |
| 8 | 116 | 5.4-9.0 | 191-317.8 | 55 | 75 | 66±3 | DN50 | 1520 | 1930 | 1320 | 1535 | |
| 10 | 145 | 4.6-7.8 | 162.4-275.5 | 55 | 75 | 66±3 | DN50 | 1520 | 1930 | 1320 | 1535 | |
| HYWV-75G | 7 | 102 | 7.8-13.0 | 275.5-459.1 | 75 | 100 | 70±3 | DN50 | 1620 | 1930 | 1320 | 1535 |
| 8 | 116 | 7.2-12.0 | 254.3-423.8 | 75 | 100 | 70±3 | DN50 | 1620 | 1930 | 1320 | 1535 | |
| 10 | 145 | 6.0-10.0 | 211.9-353.1 | 75 | 100 | 70±3 | DN50 | 1620 | 1930 | 1320 | 1535 | |
| HYWV-90G | 7 | 102 | 9.3-15.5 | 328.4-547.4 | 90 | 120 | 70±3 | DN50 | 1800 | 1930 | 1320 | 1535 |
| 8 | 116 | 8.4-14.0 | 296.6-494.4 | 90 | 120 | 70±3 | DN50 | 1800 | 1930 | 1320 | 1535 | |
| 10 | 145 | 7.5-12.5 | 264.9-414 | 90 | 120 | 70±3 | DN50 | 1800 | 1930 | 1320 | 1535 | |
| HYWV-110G | 7 | 102 | 12.0-20.0 | 423.8-706.3 | 110 | 150 | 72±3 | DN80 | 3100 | 2300 | 1600 | 1750 |
| 8 | 116 | 10.8-18.0 | 381.4-635.7 | 110 | 150 | 72±3 | DN80 | 3100 | 2300 | 1600 | 1750 | |
| 10 | 145 | 9.6-16.0 | 339-565 | 110 | 150 | 72±3 | DN80 | 3100 | 2300 | 1600 | 1750 | |
| HYWV-132G | 7 | 102 | 15.0-25.0 | 527.9-882.9 | 132 | 175 | 72±3 | DN80 | 3250 | 2300 | 1600 | 1750 |
| 8 | 116 | 13.8-23.0 | 487.3-812.2 | 132 | 175 | 72±3 | DN80 | 3250 | 2300 | 1600 | 1750 | |
| 10 | 145 | 12.0-20.0 | 423.8-706.3 | 132 | 175 | 72±3 | DN80 | 3250 | 2300 | 1600 | 1750 | |
| HYWV-160G | 7 | 102 | 16.2-27.0 | 572.1-953.5 | 160 | 215 | 72±3 | DN100 | 4500 | 2860 | 1600 | 1800 |
| 8 | 116 | 15.3-25.5 | 540.3-900.5 | 160 | 215 | 72±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| 10 | 145 | 14.4-24.0 | 508.5-847.6 | 160 | 215 | 72±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| HYWV-185G | 7 | 102 | 18.0-30.0 | 635.7-1059.4 | 185 | 250 | 74±3 | DN100 | 4500 | 2860 | 1600 | 1800 |
| 8 | 116 | 16.8-28.0 | 593.3-988.8 | 185 | 250 | 74±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| 10 | 145 | 15.0-25.0 | 529.7-882.9 | 185 | 250 | 74±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| HYWV-200G | 7 | 102 | 21.6-36.0 | 762.8-1271.3 | 200 | 270 | 74±3 | DN125 | 4800 | 3150 | 1850 | 2050 |
| 8 | 116 | 19.8-33.0 | 699.2-1165.4 | 200 | 270 | 74±3 | DN125 | 4800 | 3150 | 1850 | 2050 | |
| 10 | 145 | 16.2-27.0 | 572.1-953.5 | 200 | 270 | 74±3 | DN125 | 4800 | 3150 | 1850 | 2050 | |
| HYWV-250G | 7 | 102 | 25.8-43.0 | 911.1-1518.5 | 250 | 350 | 74±3 | DN125 | 5200 | 3150 | 1850 | 2050 |
| 8 | 116 | 24.6-41.0 | 868.7-1447.9 | 250 | 350 | 74±3 | DN125 | 5200 | 3150 | 1850 | 2050 | |
| 10 | 145 | 22.8-38.0 | 805.2-1342 | 250 | 350 | 74±3 | DN125 | 5200 | 3150 | 1850 | 2050 | |
Workshop of natural gas compressor
Our products
Our Certificate : CE and ISO certification
Our exhibition for the gas compressor
Our Service for diaphragm compressor :
1.Service time : 24*7 Hours
2.Customized Service
3.Perfect pre-sale,sale,after-sales service
4.FAT
5.Onsite commissioning Service
6.18 months warranty period
FAQ :
Q1.How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q2.What’s payment term?
A: T/T, L/C, D/P, Western Union, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q3 : How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
| After-sales Service: | 18 Months |
|---|---|
| Warranty: | 18 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
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What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2023-10-27