Product Description
Brief introduction of factory:
1. We have been engaged in r & D, production and sales of air compressors for 19 years;
2. Our air compressor products through CE,SGS,ISO certification, with more than 20 invention patents;
3. Our products are exported to 132 countries and regions around the world;
4. Our air compressor provides a 5-year warranty.
Promises Every Machine Will Run Well More Than 15 year
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available
Inner detail photos of Y-air Industrial Mute Oil Free/Oilless Rotary Screw Air Compressor Low Noise Direct Driven Single/Double Screw Medical Air Compressor
| Model | Air Flow (m³/min) | Motor Power | Noise | Outlet Diameter | Dimension | Weight | |||||
| 7bar | 8bar | 10bar | 13bar | kw | dB | inch | W*D*H (mm) | kg | |||
| YOF-10A | 1.1 | 1.0 | 0.85 | 0.7 | 7.5 | 55 | G3/4” | 1300*800*1300 | 500 | ||
| YOF-15A | 1.8 | 1.65 | 1.5 | 1.3 | 11 | 56 | G1” | 1300*800*1300 | 540 | ||
| YOF-20A | 2.4 | 2.2 | 2.1 | 1.8 | 15 | 57 | G1” | 1520*900*1350 | 650 | ||
| YOF-25A | 3.1 | 3.0 | 2.7 | 2.3 | 18.5 | 58 | G1” | 1600*910*1350 | 840 | ||
| YOF-30A | 3.8 | 3.6 | 3.2 | 2.5 | 22 | 58 | G1” | 1650*1000*1560 | 870 | ||
| YOF-40A | 5.3 | 5.0 | 4.3 | 3.6 | 30 | 60 | G11/4” | 1650*1050*1560 | 980 | ||
| YOF-50A | 6.6 | 6.2 | 5.7 | 4.6 | 37 | 60 | G11/4” | 1700*1100*1600 | 1000 | ||
| YOF-60A | 8.0 | 7.7 | 6.9 | 6.0 | 45 | 63 | G11/2” | 2150*1300*1650 | 1060 | ||
| YOF-75A/W | 10.5 | 9.8 | 8.7 | 7.3 | 55 | 65 | G2” | 2200*1400*1650 | 1250 | ||
| YOF-100A/W | 13.6 | 13.0 | 11.3 | 10.1 | 75 | 67 | G2” | 2400*1450*1740 | 1480 | ||
| YOF-125A/W | 16.2 | 15.4 | 13.2 | 11.2 | 90 | 71 | DN50 | 2550*1450*1740 | 2030 | ||
| YOF-150A/W | 20.8 | 19.5 | 16.5 | 13.7 | 110 | 72 | DN65 | 2700*1550*1750 | 2450 | ||
| YOF-175A/W | 24.0 | 23.0 | 20.0 | 15.5 | 132 | 73 | DN65 | 2800*1650*1750 | 2850 | ||
| YOF-220A/W | 27.8 | 26.0 | 23.5 | 19.5 | 160 | 75 | DN65 | 3300*2200*2000 | 3750 | ||
| YOF-270A/W | 34.5 | 33.0 | 28.0 | 23.5 | 200 | 77 | DN80 | 3300*2200*2000 | 4100 | ||
Product Features
1. Original GHH-RAND airend from Germany.
2. 100% oil free air certified by Germany TUV.
3. Centrifugal Fan for better cooling effect.
4. Stainless Steel Pipe.
5. Hydraulic Inlet Valve System.
6. Special venturi tube design to help reduce the noise down.
7. Double-layer structure to reduce he noise.
8. Air Cooling and Water cooling are available.
9. VSD control are available.
10.Touch Screen PLC with preset running schedule, more intelligent control.
Leading Technology:
The durability of GHH Rand’s 2 stage compression airend uses high performance rotors and durable bearings to ensure reliability. Stainless steel seals and the unique design of the labyrinth seals mean that this unique design is time tested, reliable and efficient.
Dry Oil Free Technology:
Since the launch of the GHH oil free airend thousands have been produced and are in use worldwide. Typically oil free air is used in processes such as pharmaceutical, food and beverage, and electron-ic industries where high quality air is required.
Stainless Steel Rotors:
GHH Rand pioneered the use of stainless steel rotors to ensure longevity and reliability.
Oil Free Airend – UltraCoat TM Super Coating:
The surfaces of the oil free airend are coated with UltraCoat, a special coating which improves efficiency and extends the life of the stainless steel rotors. The strong coating adhesion and high tempera-ture resistance ensures that there is no reduction in performance with age.
Product Details of Y-air Industrial Mute Oil Free/Oilless Rotary Screw Air Compressor Low Noise Direct Driven Single/Double Screw Medical Air Compressor
Our Certificates:
1. ISO9001;
2. SGS;
3. CE;
4. 12 patents for screw compressor.
Factory Quality Control Process
1.Installation inspection of the whole screw air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items:
A . Confirm the nose and motor nameplates;
B . Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; C . the screw air compressor machine screw locking inspection..
2. Rotary screw type air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.screw Air compressor factory before 48 hours of thermal test, stability confirmation.
3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.
Rotary Screw type air compressor packaging process
1. Screw air compressor packaging is divided into 3 layers from inside to outside:
1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint.
2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision.
3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.
| Hot sales air compressor types | |
| 1.Direct Drive screw air compressor | Oilless air compressors |
| 2.rotary screw air compressor | PM VSD scrw air compressor |
| 3.screw type air compressor | Integrated screw air compressor |
| 4.industrial air compressor | Combined screw compressor |
| 5.Permanent Magnet air Compressor | Portable air compressor |
| 6.Permanent Magnet screw air Compressor | Variable Speed air compressor |
| 7.Permanent Magnet screw air Compressor | Silent air compressor |
| 8.Inverter screw Compressor | Samll air compressor |
| 9.Inverter air Compressor | two stage air compressor |
| 10.variable frequency air compressor | high pressure air compressor |
| 11.variable frequency screw air compressor | atlas copco air compressor |
| 12.oil free air compressor | ingersoll rand screw compressor |
| 15.oil less air compressor | electric air compressor |
| 16.Stationary Screw Compressor | High air compressor |
F.A.Q
Q1. Why do customers choose us?
Yunshun Electric Machinery Co., Ltd. is a company specializing in screw air compressor for 18 years since 2001. Our German Standard production line helps us get the affirmation from our agents as well as end-user clients.
Q2. Are you a manufacturer or trading company?
We are a professional manufacturer with big modern factory in HangZhou,China.
Both OEM & ODM service can be accepted.
Q3. What’s your delivery time?
Generally 7-15 days, if urgent order, we can arrange, too.
Q4. How long is your air compressor warranty?
2 year for the whole machine and 5years for screw air end, except consumable spare parts.
Q5. How long could your air compressor be used for?
At least 10 years.
Q6. What’s payment term?
T/T, L/C, Western Union, Credit Card, and etc.
Q7. How about your customer service?
24 hours on-line service for all our clients.
Q8. How about your after-sales service?
1. Providing customers with installation online instructions.
2. Well-trained engineers available to overseas service.
3. PlHangZhou for oversea after-sales supporting company.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 5 Years for The Air End, and 2 Years for The Whole |
|---|---|
| Warranty: | 2 Years |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2024-05-09
China OEM Premium 1.5HP 50L Portable Piston Direct Driven Air Compressor mini air compressor
Product Description
About company:
HangZhou Shangyang Trading Co., Ltd. is a foreign trade technology enterprise focusing on providing air compressor products. The company has obvious advantages in the whole industry in terms of technical strength, business communication ability and quality control.
The company’s products mainly include air compressor, welding machine, cleaning machine, water pump, motor, etc., sold to more than 80 countries and regions around the world; And long-term for Europe, North and South America and other CHINAMFG brands and end sellers to provide high-quality air compressor products; The cooperation with these customers enables the company’s products to meet the technical and quality requirements of the mainstream markets in Europe and America.
| Model No. | Motor Power | Speed | Max Delivery | Working Pressure | Tank Volume | Weight | Dimension | |||
| HP | kW | Rpm | L/Min | Bar | Psi | Liter | Gallon | kg | LxWxH(mm) | |
| HL1550 | 1.5 | 1.1 | 2850/3400 | 150/178 | 8 | 115 | 50 | 13 | 29 | 75x31x70 |
Common Problem:
Q1. How can I get a quotation of the electric air compressor?
A. Leave us message with your purchase requirements and we will reply you within 1 hour on working
time. Or you may contact us directly by Trade Manager.
Q2. Can you do the OEM for us?
A. Yes, OEM are welcome.
Q3. How about your company’s quality control?
A. We have a professional QA & QC team and will fully track the orders from the very beginning to the very end, such as checking
the materail, supervising the production, checking the finished product, inspecting the packing, ect.
Q4. Can I get a sample to check the quality?
A. We are glad to offer you samples for test. And there is a discount for Trade Assurance Sample Order.
Q5. What about the lead time for bulk production?
A. It will depend on the order quantity, normally it will be 25 days after the deposit.
Service:
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| After-sales Service: | Overseas Third-Party Support Available |
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| Warranty: | 0ne Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Duplex Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
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Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2024-05-02
China Professional CHINAMFG 7.5 Kw 10 HP 38cfm 8 Bar Direct Driven Rotary Screw Air Compressor wholesaler
Product Description
Airstone 7.5 KW 10 HP 38CFM 8 bar Direct Driven Rotary Screw Air Compressor
| Model number | AS-10HB |
| Driven method | Direct driven |
| Capacity | 38CFM @8bar |
| Motor | IP54 |
| Type | Direct driven compressor |
| Applicant for | Mould industry, plastic injection machine, printing industry, 4S shop etc |
Detailed Photos
Technical data for star CHINAMFG HB series compressor
Company Profile
HangZhou Xihu (West Lake) Dis. Mechanical Equipment Co., Ltd. is located in B district of lianhua industrial park, HangZhou city, ZheJiang province. The company was founded in May 2018, covers an area of more than 150 acres, and has a factory building of more than 6,000 square meters. The company has more than 300 fixed employees, more than 50 skilled workers, and more than 40 sets of large-scale production equipment.
The company has a complete equipment production system. In order to strengthen the integration of the industry, the company passed the ISO9001:2008 international quality management system verification at the end of 2018. After the company’s unity, positive and facing fierce market competition, the company is relying on its own advantages to integrate external resources, optimize pioneering and innovation, and move CHINAMFG in the direction of diversified business and diversified operations. The company is mainly engaged in the production of screw air compressors and spare parts. The main products are fix speed screw air compressor,variable frequency speed screw air compressor, permanent magnet variable frequency speed screw air compressor and two-stage screw air compressor. At the end of 2018, the company joined forces with famous school designers to develop integrated screw compressors. The pressure range is 0.4mpa-1.6mpa and the power is 4kw-315kw. It can be customized to meet the requirements of different climate buyers in different countries.Although it was only established for 1 year, with the advantage of high cost performance, energy saving and environmental protection, our customers have reached more than 2,000 in the world. The company has always been committed to revitalizing the national industry and building internationally renowned brands to provide users with time. The most perfect gas supply is the mission. With the aim of flow management, first-class technology, first-class products and first-class service, the brand of ZhiQi will be carried forward.
Certifications
Successful Project
Packaging & Shipping
FAQ
Q1. How about the package for this compressor?
A: Generally, we pack our goods in neutral wooden case. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What is your terms of 10hp~75hp screw air compressor payment?
A: 100%T/T in advance, L/C, Paypal before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q3. What is your terms of 7.5kw~55kw air compressor screw type delivery?
A: EXW, FOB, CFR, CIF, DDU are available.
Q4. How about your delivery time for this compresores?
A: Generally, it will take 5-7 working days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q5. Can you produce the 7.5kw~55kw air compressor screw type according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the 10hp~75hp screw air compressor sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q7. Do you test all your 7.5kw~55kw air compressor screw type before delivery?
A: Yes, we have 100% test before delivery, don’t worry about the compressor quality.
Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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| After-sales Service: | Phone Support, Remote Maintenance, E-Mail, |
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| Warranty: | 2 Years |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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What maintenance is required for air compressors?
Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:
1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.
2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.
3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.
4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.
5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.
6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.
7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.
8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.
9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.
10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.
Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.
editor by CX 2024-01-22
China factory Hot Sale CHINAMFG Industrial Heavy Duty 200-1600 Cfm Portable Mobile Movable Diesel Engine Direct Driven Screw Type Rotary Air Compressor for Mining mini air compressor
Product Description
Product Description
Atlas Copco 888 24 Bar Portable Air Compressor
Diesel portable air compressor:
1.Low operating sound and less vibration design.Easy serviceability.
2.Low fuel consumption to realize far distance outdoor usage;Full protection system,energy saving.
3.Good adaptability: The Air Compressor automatically control the air delivery of diesel engine by matching the demand of air consumption, which equals to frequency conversion control in motor power screw air compressor.
Advanges of Air Compressor:
1.Air filteration system: High efficient air inlet filter to prevent motor and airend rotors damaged by dirt particles
2.High efficient airend: Large rotors design and large bearings are used to ensure low RPM.This ensured low operating sound minimal vibration and extended operating life
3.Modulation Control: Based on air demang,the modulation valve will control the inlet air capacity and diesel enginer RPM to minimize the fuel consumption . Its features maximum energy saving.
4.Control panel: easy to control; high water temperature alarm , high pressure alarm ,high discharge air temperature alarm and high RPM alarm are all part of it’s features.
5.Diesel Engine: Using well known diesel engine like Yuchai, this ensure superior performance and reliablity of the compressor.
6.Cooler: Larger cooler and fan design to ensure maximum cooling especially for the extreme operating environment.
Company Profile
Our Company
HangZhou Metal Co., Ltd. (ASMT) serves in metallurgical (especial steel & aluminum), mining, mineral, cement etc. industry, integrating manufacturing, engineering, supply chain management, construction of package in domestic and abroad, international trade etc..
1. Pre-sales service:
To supply product application technological communication, drawing design, process design, test plan and packing and unloading plan.
2. In-sales service:
To supply production process report and inspection report.
To actively associate shipping with customers.
3. After-sales service:
To supply remote training instruction on in-site operation.
To supply solution to unexpected problem arising at user’s site.
To follow up product’s service life.
FAQ
1. What is the minimum order quantity for your products?
Our minimum order quantity varies depending on the product and material, but typically ranges from 100 to 500 pieces.
2. What materials do you work with?
We work with a wide range of materials, including steel, aluminum, brass, bronze, and iron. We also work with special alloys CHINAMFG request.
3. Can you provide custom designs?
Yes, we specialize in providing custom designs based on your specific requirements. Our team of engineers can work with you to develop designs that meet your needs.
4. What is your production capacity?
Our production capacity varies depending on the product and material, but we have the capability to produce millions of pieces per year.
5. What is your lead time for orders?
Our lead time for orders varies depending on the product and quantity, but we typically require 4-6 weeks for production and delivery.
6. Do you offer quality control and testing?
Yes, we have strict quality control measures in place to ensure the highest level of quality for our products. We also offer testing services, including non-destructive testing, to ensure the integrity of our products.
7. What payment methods do you accept?
We accept various payment methods, including wire transfer, credit card, and PayPal. We can provide detailed payment terms CHINAMFG request.
8. What is your return policy?
We have a comprehensive return policy that ensures customer satisfaction. If you are not satisfied with our products for any reason, please contact us and we will work with you to resolve the issue.
9. Do you offer international shipping?
Yes, we offer international shipping to customers worldwide. We can provide detailed shipping terms and pricing CHINAMFG request.
10. How can I get a quote for my project?
Please contact us with your project specifications and 1 of our sales representatives will provide you with a quote within 48 hours. We look CHINAMFG to the opportunity to work with you.
| After-sales Service: | 24 Months |
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| Warranty: | 24 Months |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Customization: |
Available
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
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In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2023-12-11
China Standard Direct Driven Rotary Screw Scroll Air Compressor (Xl-350A 250kw) air compressor CHINAMFG freight
Product Description
XL series screw compressor, high efficency performance, energy saving, low noise, easy to operate and maintenance,
Widely used at textile, electronic, steel making, electricity, and mine industry etc.
Features as follows:
World Top brand airend /or china top quality airend, best quality performance;
Air intake adjusted automatically according air consumpting;
Siemens/ China top brand motor, high efficency, Service Factor, 1.15, CHINAMFG heavy duty bearing;
Star-delta starter, low voltage start;
CE/UL certificate award to our PLC control pannel and whole machine, any working condition will be display on the PLC pannel.;
Config big volume Aluminium casted fins cooling radiator, suitable for high temperature enviroment
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| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Customization: |
Available
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2023-10-18