Product Description
Automatic Complete 5 Gallon Barrel Bucket Mineral Drinking Water Filling Machine
*We supply complete solution for the 5 gallon Barrel water bottling plant ,including Water treatment system / Decapping machine / Inside brusher / Externer brusher / Automatic 5 Gallon rinsing filling capping machine / Automatic Cap sleeve label machine / Code sprayer / Film wrapping machine / Automatic 5 gallon palletizer system
Machine list for ref
| Items | Machine description | Qty. | |
| 1 | De-capper machine | 1set | |
| 2 | Linear type automatic washing machine (only outside) |
1set | |
| 3 | Automatic washing-filling-capping machine | 1set | |
| Uploading & downloading system | 1set | ||
| Light checker | 1set | ||
| 2m roller conveyor | 1set | ||
| 4 | Automatic bottle neck labeling machine Shrink tunnel for PVC small cover |
1suit | |
| 5 | Cap elevator with hopper and UV sterilizing lamp | 1set | |
Complete Line Flow Chart :
1. Decapping Machine
2. External Brusher
3. Automatic 5 Gallon Rinsing Filling Capping Machine
4. Cap elevator
5. Code sprayer
6. Light checker
7. Cap film shrinker Machine
8. Plastic bag wrapping machine
9. Bucket collect
Features
1. This machine produces 3&5 gallons barreled drinking water.
2.It integrates bottle washer, filler and sealer into 1 unit.
3. In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically.
4. This machine can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging.
5. It has features of complete functional, novel design, and high degree of automation. It is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.
We all use 304 stainless steel or food level material to ensure the high quality of our machine. PLC control system is used and electric parts are using famous brand like CHINAMFG CHINAMFG Schneider and so on.
Parameters
| Model | QGF-100 | QGF-150 | QGF-300 | QGF-450 | QGF-600 | QGF-900 | QGF-1200 | QGF-1500 | QGF-2000 |
| Capacity | 100BPH | 150BPH | 300BPH | 450BPH | 600BPH | 900BPH | 1200BPH | 1500BPH | 2000BPH |
| Filling Head No | 1 | 1 | 2 | 3 | 4 | 8 | 10 | 12 | 15 |
| Capping head No | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Working position No | 3 | 5 | 7 | 9 | 11 | 13 | 15 | 17 | 21 |
| Diameter of Bottle | Diameter:265~275mm | ||||||||
| Height of Bottle | 150~360mm | ||||||||
| Weight(KG) | 450 | 500 | 2500 | 3000 | 3500 | 7000 | 8000 | 8500 | 9500 |
| Power(kw) | 1.4 | 1.5 | 6 | 30 | 32 | 32 | 40 | 45 | 50 |
Electric configurations
| Item | Parts Name | Brand | Brand | |
| 1 | PLC | SIEMENS | Germany | |
| 2 | Inverter | |||
| 3 | Touch Screen | |||
| 4 | Switch | |||
| 5 | Contactor | |||
| 6 | Relayer | |||
| 7 | Solenoid Valve | AIRTAC | ZheJiang | |
| 8 | Drive motor | FEITUO | Swiss | |
| 9 | Reducer | CNP | China | |
| 10 | Water Pump | SKF | China | |
| 11 | Main Bearing | AUTONICS | Sweden | |
| 12 | Sensor | AIRTAC | Korea | |
| 13 | Air component | ABB | ZheJiang |
Video link
| 5 Gallon machines | 450BPH 5 Gallon water filling line | https://youtu.be/2bx7B8gOuzs |
| 450BPH 18.9L Water bottling production line (taken from client’s factory) | https://youtu.be/W1BE93eODYQ | |
| 20L barrel water filling bottling machine 450BPH (taken from client’s factory) | https://youtu.be/M0RsL_10wIU | |
| 450BPH 5 Gallon water filling production line (taken from client’s factory) | https://youtu.be/y9_ekeFTIfI | |
| 5 gallon water filling bottling production line (taken from client’s factory) | https://youtu.be/0B3lQyZqgaY | |
| Automatic 1200BPH 20L water filling packing line | https://youtu.be/gYhYMOB1poM | |
| 900BPH 5 gallon barrel water filling line | https://youtu.be/ntyGXs3AHXc | |
| 300BPH 5 gallon water filling line | https://youtu.be/-6tOUSQi0bU | |
| Manual bottle loading 200BPH 5 gallon washing filling capping machine | https://youtu.be/DHAl0hhvwrQ | |
| 5 Gallon barrel water filling production line | https://youtu.be/O1zENb_RkWg | |
| 5 gallon barrel rinsing machine automatic type (taken from client’s factory) | https://youtu.be/q00VLwEpiug | |
| Semi-automatic PET 5 gallon de-capping and washing machine | https://youtu.be/TjxZ0UUmMRs |
Prodution line in clinet’s factoty
We do more … … …
1) Water treatment equipment—RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Sea Water treatment.
2) Filling Machine—3 in 1 Washing filling capping—for your water, carbonated drink, juice, wine, vinegar, milk, tea and so on.
—-150 to 2000ml bottle, 3.5-10L,11- 20L bottle (3-6gallon bottle)
—PET bottle, Glass bottle, PP bottle and Can
—-Screw cap, Aluminum cap, Grown cap and 3 (four) twist caps etc.
3) Labeling Machine—Stick label, Shrink sleeve label, Hot melt Opp labels. Wet glue label
4) Printer , Manual code printer , Inkjet printer , Laser printer
5) Packing Machine—-Shrink film, Cartons packing machine
6) Bottle Blowing Machine— for making plastic bottle
7) Injection Molding Machine—for your cap and perform.
8) Subsidiary products for drink production—Bottle Washer, Bottle Capper, Conveyor, Bottle Dryer, Bottle Warmer, Bottle Loading system, Bottle unscrambler, CIP system, Bottle Cooler, Bottle Sterilizer, Blending tank, Storage Tank, Sugar Melting Pot, Syrup Filter Conveyor and so on.
Our Service
The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.
After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.
Certificate
| Type: | Volumetric Filling Machine |
|---|---|
| Automatic Grade: | Automatic |
| Material Type: | Liquid |
| Filling Valve Head: | Multi-Head |
| Feed Cylinder Structure: | Single-Room Feeding |
| Dosing Device: | Rotor |
| Customization: |
Available
|
|
|---|
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-11-20