Product Description
Warranty / Service
- 1. Product quality warranty with 12months or 18 months after delivery;
- 2. Provide inspection of compressor running test at seller’s plant;
- 3. Provide test report and certification of quality;
- 4. Provide installation and startup service;
- 5. Provide site training of operation;
- 6. Provide technical support at site and remote;
- 7. Provide parts supplying all machine’s life cycle;
- 8. Provide repairing service for element or airend and motor;
- 9. Provide overhaul service for compressor package;
Product Description
Product Description
| Model | ZR55-10 |
| Cooling | Air |
| Power | 55 kw |
| Voltage/Hz | |
| Power Cable | |
| FAD | 7.4 M3/Min |
| Discharge Pressure | 10 Bar |
| Discharge Temperature | |
| Discharge Flange | |
| Size | 2180*1450*2184 |
| Weight | 1925 kg |
| Power Fan | |
| Volume of Cooling water | |
| Water Flange |
TECHNICAL SPECIFICATIONS
(1) Unit performance measured according to ISO 1217, Annex C, Edition 4 (2009).
Reference conditions:
– Relative humidity 0%.
-Absolute inlet pressure: 1 bar (14.5 psi). – Intake air temperature: 20°C/68F.
FAD is measured at the following working pressures:
Fixed speed:
-75/8.6 bar versions at 7 bar.
– 10/10.4 bar versions at 9 bar.
For VSD: at their maximum working pressure.
(2) A-weighted emission sound pressure level at the work station (LpWSAd).
Measured according to ISO 2151: 2004 using ISO 9614/2(sound intensity scHangZhou method).
The added correction factor (+/ 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.
Standards and certifications of RM
Atlas Copco Z-compressors are measured according to ISO 1217, Annex C, Edition 3, stipulating the FAD(Free Air Delivery) measurement at the outlet of the package, net of all losses.
Atlas Copco specifications correspond to the capacity and pres- sure that are effectively available to the user, not to the air vol- ume that is sucked in. Differences can be substantial.
Detailed Photos
Detailed Photos
Company Profile
Company Profile
Founded in 2012, Xihu (West Lake) Dis.xing Compressor (ZheJiang ) specializes in the design and manufacture of dry oil-free air compressors, providing customers with various forms of oil-free air compressor solutions, and providing customers with full-cycle services for air compressor products.
The founding team members of the company have nearly 20 years of experience in the professional design and manufacture of oil-free air compressors, and have successfully provided various machine head supporting services and oil-free air compressors, and have been widely recognized and praised by customers. Xihu (West Lake) Dis.hang promotes the wide application of oil-free screw air compressors by providing high value-added supporting oil-free main engines to the market, and helps users obtain high-efficiency and high-quality oil-free compressed air.
Remanufacturing service is a kind of full use of the original equipment investment, through professional design and optimization to achieve the restoration and improvement of the original equipment function. Through remanufacturing, it not only saves a lot of equipment investment for customers, improves capital utilization, but also saves a lot of raw material consumption for the society, and plays a positive role in reducing carbon emissions and reducing the greenhouse effect through full use of resources.
Xihu (West Lake) Dis.hang has the talents and management experience required for air compressor remanufacturing, and has complete hardware conditions to ensure the quality and efficiency of air compressor remanufacturing. For example, the remanufacturing plant covers an area of 2,500 square meters, the power supply capacity of the test room is 500KVA, the cooling water system can reach 50 cubic CHINAMFG per hour, the air inlet and exhaust volume can reach 75,000 cubic CHINAMFG per hour, the standard flow detection is 120 cubic CHINAMFG per minute, and it is equipped with noise and vibration detectors; The remanufacturing workshop is equipped with a dynamic balancer to calibrate transmission components such as gears, spindles and screws, and we have the following capabilities: (1) the overhaul and replacement capabilities of the machine head, especially the oil-free rotor spraying workshop and thickness gauge and meshing detector to ensure the meshing accuracy; (2) Special tooling for cooling system maintenance and pressure testing; (3) The ability to optimize and transform the control system, including the detection of special controllers and sensors; (4) Inspection of lubrication system, cleaning and maintenance of oil tank, pipeline and oil pump; (5) Motor overhaul and maintenance; (6) Refurbishment or replacement of the chassis.
The successful cases of remanufacturing include the remanufacturing of the water-cooled inverter air compressor with the model ZR315-8.6VSD, including the replacement of the inverter, the optimization of controller communication, the replacement of the cooler, the replacement of the high-rotor and the maintenance of the low-pressure rotor, the overhaul of the motor, the replacement of part of the sheet metal and the color of the whole machine, and the remanufacturing of the air-cooled power-frequency oil-free air compressor with the model ZT90 in the electronics industry to improve the exhaust pressure. The power of the whole machine is increased by replacing the motor, the centrifugal fan for cooling is replaced to increase the cooling air volume, and the control system and safety protection device are replaced. The above-mentioned remanufacturing reduces capital investment, saves more than 50% of the cost compared with the purchase of new equipment, and has won a very high evaluation from users.
FAQ
FAQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of oil free air compressors. More than 20 years of experience in air compressor manufacturing.
Q2. What’s payment term ?
A: T/T, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q3. How about your after-sales service ?
A: 1.We can provide customers with installation and commissioning online instructions.
Q4. How about your warranty?
A: One year for the whole machine and 5 years for screw air end, except consumable spare parts.
Q5. Do you have any certificate ?
A: Yes, we can offer CE ,ISO and certificate as clients’ demande.
Q6. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Each compressor must pass at least 8 hours of continuous testing before leaving the factory.
Q7.How long could your air compressor be used?
A: Usually, more than over 10 years.
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
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editor by lmc 2024-10-08